Changing Axle Or Wheel Bearing Sizes

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Bearing Lead
Illustration by David Mann.

Many people have asked and seem stuck with the problemthat the spool hub wheels are only available for 5/8-inchaxles. There is a fairly quick and easy way to solvethis problem.

The short answer is:
1. Replace 5/8-inchbearings with ¾-inch axle bearings.
2. Replace 5/8-inch center bearing support sleeve with new one of ¾-inch ID.

The detailed version of this is as follows:

Bearing 1

Pic1-The V-twin 5/8-inch spool hub wheel.

Bearing 2

Pic 2- the 3/4-inch axle just won't fit.

Bearing 3

Pic 3- the ID of the 5/8-inch bearing.

Bearing 4

Pic 4- The OD of the 3/4-inch axle.

Bearing 5

Pic 5- One option is to turn down your 3/4-inch axle to a5/8-inch one. Since our goal here is to run a 3/4-inchaxle we won't do that.

Bearing 6

Pic 6- CAREFULLY remove the 5/8-inch bearings.

Bearing 7

Pic 7- The old 5/8-inch bearing next to the new 3/4-inchbearing.

Bearing 8

Pic 8- The 5/8-inch inner bearing support sleeve need tobe removed and replaced as well.

Bearing 9

Pic 9- The old bearing and inner support. I guess youcould try to sell them or just put them on the shelf.

Bearing 10

Pic10- measure the inside of the hub or the oldbearing to get the correct OD when buying the newbearings.

Bearing 11

Pic 11- Take accurate readings of the inside of the hubfor the new bearing support spacer.

Bearing 12

Pic 12- The new bearing spacer support diagram..note thewall thickness will be thinner than the old 5/8-inch somake sure you machine this accurately.

Bearing 13

Pic 13- We turned down a piece of 1-inch stock for our new support sleeve.

Bearing 14

Pic 14- Check for proper fit before boring the axle hole.

Bearing 15

Pic 15- boring the 3/4-inch hole for the axle.

Bearing 16

Pic 16- The spool and bike waiting for the new bearingsand support sleeve.

Bearing 17

Bearing 18

Pics17& 18- double checking our new support sleeve forcorrect size with the old one on our surface plate.

Bearing 20

Pic 19- The new bearing support sleeve installed.

Bearing 21

P 20-Carefully install the new bearings and innerbearing support sleeve.

Bearing 22

Pic 21- Do not hit the inner portion of the bearing duringthe install…you will damage the bearing if you do!

Bearing 23

Pic 22- Use a piece of hollow tube or even a socket thecorrect size to pound in the bearings.

Bearing 24

Pic 23- The finished new 3/4-inch axle spool hub.

Bearing 25

Pic 24- final test..the 3/4-inch axle fits perfect and spins freely!

–Kevin Baas
BAAS METAL CRAFT
Custom made steel signs, art, furniture and fabricated parts.
www.baasmetalcraft.com
952-215-1252
When in doubt, burn out!

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