Tech

Here's our test subject, a 2010 dresser belonging to a Departure Bike Works Customer.We keep up on exhaust systems. The damn things are forced to change as fast as new models are released. D&D runs dyno tests on every exhaust system they make, plus they have developed new, better flowing touring bike mufflers, so when […]

This is a strange one. In this economy, suddenly Sportsters became the answer for wild years of partying on two wheels without any major expense. For a decade, it didn't make financial sense to customize or ever buy a Sportster. Big twins were moneymakers, whereas Sportsters cost the same to modify, but the resale price

Bert Baker, the mad scientist behind the Baker product line.The Baker team understands the love affair with your vintage motorcycle… There’s nothing like putting authentic, vintage styled components on your nostalgic bike. That’s why BAKER has taken the time to reinvent the 4-Speed. “Some people don't give a smooth fart about any Big Twins after

The 2007-2009 Sportsters have the ECM module mounted on the rear fender. This does not lend itself to a clean solo seat option. Seat styles for these year bikes have a “hump” in them to allow for a compartment to hide the module. I have been looking for a way to move the ECM to

We are currently working on the good Dr. Hamster's '34 VL, which, for some unknown reason has a set of mid '40s Indian handlebars mounted on dogbones, attached to his VL springer front end, with dogbone risers. It's a strange arrangement, but we decided to stick with it. We checked out the bike from stem

Editor’s Note: We are going to work with S&S, Baker, BDL, Compu-Fire and other Bikernet Sponsors, on their most asked tech questions. We’ll try to deliver the info you need access to. The following came from Howard Kelly, the former editor of HOT BIKE, and now an S&S tech editor. “We take tech calls all

  The Sturgis Shovel has seen its share of LA Harbor town back alleys in the eight years of pounding the streets around Wilmington, California. The exhaust is really starting to show the effects of the road and weather. Originally these hand fabricated pipes were painted with barbeque paint found lying around the Bikernet Intergalactic

Shrunken FXR mid-controls by Giggie at Compu-Fire. Note: we need flat-headed Allens. Giggie our master machinist from Compu-Fire rolled up to the Bikernet Headquarters last Saturday. We haven’t seen him for months due in part to his work on new starting systems for the custom market. They are dancing through the final development stages of

Stuffing a big twin into a VL frame dates back to the days when the Knucklehead was a brand new, modern OHV engine, 1936. There were a lot of advantages to a conversion like this. VL frames were good for a 25 pound frame-weight reduction, versus its Knuck counterpart. The shallower VL rake made for

The key to this warlord modification is aWWI TRENCH KNIFE, original about $200 plus. Bob T., being a knife collector, has a goddamn box full of of them. Next ya need a RoadRat, Roberts kick pedal rod (it's longer than stock). He machines them from 304 stainless. (Road Rat Robrrts E-mail is RoadRatRoberts@webtv.net) Stem from

Click to see more from Lucky Devil Sportster mods will hit an all-time high with the new rubbermounted chassis wrapped securely around the upgraded 2004 drive train. We needed a tech sizzling with Sportster custom upgrades. By the grace-of-god a call came through to the headquarters one strange, sorta evil, morning. Terrie called and told

The before (top) and after shot of the Heritage modification.A full moon glowed over the harbor the night a call came through from an irate reader, “You bastards had a Softail project and never finished it,” the caller exclaimed frothing at the mouth. “I'm comin' all the way to Califa to snatch your women, drink

This shows just a fragment of all the parts involved.Hang on. Here comes a complete build of a custom CCI Goliath Bike Kit. We built this 100-inch Rev Tech monster in nine days. The bike was assembled to promote the Annual Beach Ride, at the Queen Mary in Long Beach, through the efforts of Custom

Click to see more from Lucky Devil The bike is Lucky Devil 001, the first Chopper with a Lucky Devil VIN number.The Devil's crew is currently finishing-up the final steps to become a licensed Manufacturer.“We have no intentions of large production runs,” Kent said. “We just want toprovide our customers with the ability to purchase

We're starting another project at Bikernet, the Ultimate Chopper. I dediced that title was bullshit. I look at some of the bikes built nowaday and mine pale by comparison, so screw it. It's the Bandit/Sturgis 2005 Chop. It's been a couple of years since I built a bike for myself. Hell, I can't ride the

There are so many exhaust systems on the market you really have to do your homework to get what you want for performance, looks, quality and price. Like every one else I did some serious looking and shopping around and decided on a set of Bassani Reverse Cone Megaphone Slip-On Mufflers to give the new

I couldn't bore you to death with only John's technical jargon. Here's a couple of his bikes and, of course, girls. We wouldn't have it any other way.Last week at a local watering hole, I overheard two Bikers debating whether to install a Single-Fire ignition on a new machine, that one of them was building

We're going to take you through this New BDL installation from start to finish. Generally belt drive installations are straight forward. There's a couple of key issues: The inner primary is your guide to a proper running, aligned belt drive. If it's square to the engine and tranny, all else is golden. This new drive

Laser Alignment-How it Came To BeThe following was written by Mil Blair, the co-founder of Easyriders, custom bike product designer since the '60s, Bonneville racer and now the designer of this alignment tool.Since '58, when I got my first real motorcycle, A '47 Knuckle I was amazed at how a bike worked. I lined up

We've known Dewey Jelen for ten years. He designs and machines his own line of Custom Machined Aluminum Billet Footpegs, Billet Handgrips, “Heel Hammer” Shift Levers and Billet Aluminum “Rammer” Air Cleaner Covers all for Harley-Davidson Motorcycles.But recently he told us about his Porting Service, “The first thing I found out about my 2002 TC88

Big Twin Harleys were equipped with four-speed transmissions from 1936-86, 50 yearsin all. These are damn rugged transmissions, and can last forever when taken care of properly. The greatest source of trouble for four-speed transmissions are oil leaks. The idea of a bike marking its spot is bullshit. Oil is meant to be kept on

I've only got three pictures of the back of the bike, but here's the details. It's a '72 frame with round swing arm. The spread is the same as a square unit. I used a 160 tire on a 4 X16-inch rim, '73 up. I needed a 1/4-inch offset trans mount plate and a 1/4-inch

Click to see more from Lucky Devil Nicci (left) and Denise at Jack's in Austin waiting to Rigid Frame Richard to return from the Lucky Devil Shop. They're still smiling…I returned, this time, from my hometown of Houston. Kent at Lucky Devil Metal Works informed me earlier in the week that Bradley Da Polisher &

This was actually one of the easiest bikes I’ve ever wired. It’s not a bad notion to sketch out a wiring diagram with consideration for the placement of the components. Think about it long and hard, then take your time. Below this mess I ran the Hardcore Choppers basic wiring diagram and tips on wiring