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Payola Deal With Tbear Or As He Said

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I usually shoot features on hard chopped Harleys. They're my main course meat and potatoes. Long front ends and chopped frames with tons of chrome flashing in the sunlight. Every once in a while I run across a tasty morsel to temp my palette. I call 'em dessert, all fancy, done-up with a cherry on top. Just a little something extra to yank you away from the ordinary.

This time the source was the Broadway Choppers party in Schenecetdey, N.Y.

In addition to a bunch of sweet Harley Choppers, that I'll shoot future features on, I had the pleasure of meeting a guy who took a three-wheeled motorcycle in a totally different direction.

Nick Dagostino of Saratoga Springs, NY wanted to build a bike that would stand out from the crowd. A bike he could park and never worry about a similar bike being nearby. Nick decided to build a 3-wheeler. Yeah, I know, three wheelers are not that uncommon these days. You see a lot of the over 60 crowd going over to Lehman's or MotorTrike set-ups for their comfort, extra cargo and cruzin abilities, but not this 3-wheeler. This baby is an in-line 3 wheeler with the emphasis on Horsepower! I guess growing up in Saratoga, NY, so close to the areas world famous Horse racing track and thorobread horse breeding stables, Nick got the horsepower bug early.

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Wanting to be different and never having seen it done before, Nick took a 2003 Suzuki GSXR 1300 Hayabusa and went to town on it. Over the 2003 winter, Nick and his buddies Dean and Rich stripped the Suzuki down to the bare frame. Dean and Rich fully polished the chassis at LBF Cycles in Feura Bush, NY. They picked up a rear fender from Jesse James and modified it to fit the newly fabricated rear-end extension. They then took the stock gas tank and modified it to house a 5-inch LCD color flat television screen and installed a pin hole video camera in the rear cowling to use in place of rear view mirrors. The tin was shipped to Neil at Cuomo's Custom paint in Rotterdam, NY for a four color blue paint and graphic scheme. The Front end was lowered 3 inches and custom triple trees were fabricated to add to the pizzazz.

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The kicker was adding a third wheel to swingarm. Nick was intentionally vague about the details, understandably, not wanting to let secrets slip. Keeping the front end on the ground was a major concern. The 1300 cc Suzuki, Hayabusa power plant puts out 160 horsepower. The extra length and flex of the extended swingarm helps keep the ride near the road. Nick installed an electronic over-ride on the bike's rev limiter and the bike now tops off at 196 mph. Not too shabby for a 3-wheeler!

There's one more advantage to Nick's stretched Suzuki and possibly the most important one…

Ever meet a lovely young thing out on the road and ask her if she wanted to go for a ride with you only to be told, “Gee, I'd love to, but I'm with my girlfriend.”

Well, Nick won't have to go away lonely anymore. With this sweet custom Nick can tell 'em, “There's plenty of room for you both!

–TB

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Suzuki Tech Sheet

GENERAL

Fabrication: Nick, Dean, Rich , Neil
Year and Make: 2003 Suzuki
Model: GSXR 1300 Hayabusa
Assembly by: Nick, Dean, Rich
Time: 4 months over winter
Chroming: Santa Anna Chrome plating in California

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ENGINE

Year: 2003
Model: inline 4
Rebuilder: stock, why touch it?
Ignition: stock
Displacement: 1300cc
Lower end: stock
Balancing: stock
Pistons: stock
Cases: chromed stock cases
Heads: stock
Cams: stock
Lifters: stock
Carb: Fuel injected
Air cleaner: K and N
Pipes: Fully polished HMF Dual High mount

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TRANSMISSION

Modifications: Stock
Year: stock
Shifting: stock
Engine Sprocket: stock
Trans sprocket: stock
Wheel sprocket: 44 tooth chromed Sprocket Specialties

PAINTING

Molding: Nick, Neil @ Cuomo‚s Custom Paint
Painter: Neil @ Cuomo‚s Custom Paint
Color: Baby Blue, True Blue, Purple, Lighter blue
Type: House Of Kolor

FRAME

Year: 2003
Builder: Stock
Type: stock
Rake: stock
Stretch: stock
Other: Fully polished by Dean and Rich @ LBF Cycles

ACCESSORIES

Bars: Fully polished stock
Risers:
Fenders: Stock front Custom Jesse James rear fender modified to fit
Headlight: stock, hyper blue bulbs
Taillight: aftermarket unit from Clear Lens with LED Bulbs
Speedo: Stock with chrome guage surround..
Front Pegs: Chrome aftermarket Parts Unlimited
Rear Pegs: Chrome aftermarket from Parts Unlimited
Electrics: stock
Gas Tank: stock modified to house a 5 inch LCD color flat screen
Oil Tank: N/A
Oil System: N/A
Seat: Stock wrapped in Black Ostrich

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FORKS

Type: Stock fully polished
Extension: none
Builder: stock
Special Features: different weight fork oil. Lowered 3 inches from stock in fully chromed custom made triple tree.

WHEELS

Front
Size: 17 inch chromed stock

Rear
Size: 17 chromed stock
Tires: Michelin Race Pilots
Brakes: Polished stock rotors and fully chromed calipers on all 3 wheels

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Choppers Only Best of Show Bobber

Adam's Bike Riding Front View

Here's a bike feature that tells itself, which is often the best kind. The owner actually spelled out his lurid story from a school teacher and chopper enthusiast to ultimately, in his future, a bike builder. His bike recently won best of show at the second annual Choppers Only Show on the island of Oahu in Hawaii. Here's the catch. It was actually a used Shovelhead bought from Sucker Punch Sally's in Fairfield, Ohio and shipped to the islands. The rest of the story is right here from the owner:

Adam's Bike Right profile

Over 5 years ago my love for choppers started, old and new. I built a rep for bringing new and different bikes, or parts, to the islands. I bought and shippedthe first American Iron Horse Texas Chopper motorcycle to the center of the Pacific. It wasa one-off that the factory built to my specs. After that bike arrivedwe changed about 5K worth of stuff on it. After changing it and receiving over30 calls about it, I knew that whatever I was doingreally started, or followed, trends from the mainland. I got callsfrom Alaska, all the way to Florida about Paint colors, Seats, One offsuicide shifters, plus many more parts. After selling four bikes to other peoplearound the US I decide to become an indirect dealer for AIH. During thattime I met tons of people. All who loved new and interesting things.

Adam's Bike Riding Left

I then knew I wanted something more old school, so I contacted asmall and very distrustful company in NC. After working with the owner andhaving the bike built, I received the bike. It had many old and used parts. I had paid for new parts. That left me very upset.

I was told by mybuddy Tom Herzog, of the now semi-famous Mobile Cycle Company, said, “Just run it till it dies. It looks great but there's a lot ofwork to be done.”

After riding the old school Shovelhead, I polished it upand placed it in another island chopper show. It was rather large with Cory and ArlenNess finishing their Biker Build-off at the show here on Oahu. Everyonethought the bike was a Choppers Inc. Production bike because of the styling.Everyone at the show loved it, but I was still very disappointed. I ended upwinning the old school category with it. Don't get me wrong, it had sometrick shit like a shotgun barrel suicide shifter and internal billet gripsthat worked for shit but it was still really cool to look at.

Adam's Seat top view

After theshow I placed it on ebay where I proceeded to sell it after it was featured in the HORSE many months earlier. After that bike was sold I decidedto give my buds at Sucker Punch Sally's a call. I 'd been talking with them for a while andthey too were interested in launching their Frisco Style Chopper in Hawaii. My main goalwas to have them build a kick ass bobber with all the style of aIndian Larry bike. But Tom called me about an excellent Sucker Punch example posted on their site for sale. I calledthem to purchase it and within three weeks I was riding it.

Adams bike decoration

When the bikearrived, of course being in hog heaven, I changed a few parts, adding the Fantazy in Iron teardrop Air Cleaner, and switching thecool retro SPS seat for a Paul Cox custom. I called/begged Paul, in NY, to build me one ofhis killer hand sewn seats. After bothering him for a couple of weeks heagreed. I told him of my idea to use a Coop devil on the seat. I made sureto call Coop and ask permission to use his art. They said as long as you didn't call it a Coop bike, I was cool.

“We've seen tons of pics of Coop art on bikes that look like crap,” They told me.

After telling them who was hand fabricating the seat, they said if Paul etched the art, it would be included in the next Coop art book. The wheels werefinally turning and I couldn't wait.

Unfortunately, I decided to find outwhat it would be like to hit a chain link fence going 25 mph. Itwas like I expected, over 4K worth of damage with 10 stitches and a bruisedback. Playing sometimes can really hurt you and your wallet. Tom and I proceeded to put my baby back together. I had the front end replaced with custom made springs and had it painted byDennis M. over at Cosmic Airbrush. TheChica exhaust tips were made for this application. The shifter wasreplaced from the original. I also made acustom set of bars and used the orig guts with internal throttle. I alsoinstalled a Yost power tube and added a Tiki for that islandflair. After the rebuild, I then proceeded to show my daily rider at shows, both times winning bestof show.

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The recent Choppers Only Show win was one of best since I not only wonthe old school category, but I also won best of show against over 100 bikes.This is where Bandit came in.. During the show Mondo from Denver's and TomPrewitt from Damon's keep coming by and talking to me about the color,style, details, etc. I'll tell ya, I felt like a kid in a candy store. Allthese people who I had admired for many years told me how great my bike was.

After winning, I took a vacation and visited Hank youngin Georgia, another great guy, and yes there is a BIG BIG BIG HUGE CHICKENnear his place. I showed pics of it to him and he also loved it.

Adam's Bike front Right

Rightthen and there I knew Sucker Punch did something right. So after getting back to the island andstarting my real full-time job, of teaching 5th grade,

I decided to buildanother killer bike that would make myself, Mondo, Larry, Paul, Hank, BillyTom P, My best friends Tom and Dennis over at Cosmic Airbrush proud.

I'm nowin the process of building my very first, one-off, old school Accurate Pan.It uses the same Sucker Punch frame, '93 or maybe 100 cubic inch Pan with same tire configuration,different fender and tank, but same old school styling. It seems that new orold some things never go out of style.I can't wait.

Adam's Bike rear Right

That's his story and he's stickin' with it. There's a couple of elements to this Frisco Style Chop that sings more than a tribute tune. This style of bike is a natural for the islands with few freeways, winding coastal roads and tourist congestion. These are light, easy handling bikes, sorta like my Milwaukee Iron built Knucklehead. They are classic choppers and they're cheap to build, so the price tag won't choke a horse whether you have Sucker Punch build the bike from the ground up, supply you with a rolling chassis or you buy the individual components from them or Mr. Lucky and build your own.

Adams bike Left  Getting on

I will guarantee that when you're done, especially if you put some thought into a sprung seat and rubber filled grips and pegs, that it will be a bike you'll have a blast on for years to come. Watch, in the near future as we feature a Sucker Punch bike come together from the ground up. And my new chopper may give you some ideas. So if you're interested in a old school chopper, watch Bikernet for future reports.

–Bandit

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Click To Check It Out

Adam sitting on bike right
The owner, Adam, sitting on his old school dream.

Tech Sheet

Owner: Adam Gelbard
Home: Oahu, Hawaii
Builder: Sucker Punch Sally's (SPS) with Adam's Touch
Year/ model: 2004 SPS Rigid Shovel
Time to build: 4 months
Painter: Donny Loos, Dennis Mathewson
Color: HOK Special Blend

Adam motor right shot

Engine / Transmission

Model/ Year: 2004 SPS Rigid Shovel
Builder: SPS, Adam Gelbard & Tom Herzog
Displacement: 1400cc
Horsepower: 80
Cases: S&S
Flywheel: S&S
Cylinders: S&S
Pistons: S&S
Heads: Harley
Cam: Sifton

Adam's Bike  motor close up

Card: S&S Super E
Air Cleaner: Goodson
Exhaust: Custom Built
Ignition: Stock
Oil Pump: S&S
Transmission: 5 speed w/ Kicker
Gears: S&S
Clutch: BDL
Primary drive: 3-inch Belt
Final drive: Chain

Adam's Bike riding low front view

Chassis

Frame: SPS Rigid
Rake: 34 degrees
Front Fork: Old school springer
Front Wheel: 21-spoked with Avon
Rear Wheel: 16-inch spoked with Avon
Fender Struts: Custom built

Avon Banner

Adam's bike close up shift handle

Accessories

Headlight: Springer Style
Taillight: Cateye Modified
Fuel Tank: AMF sporty
Oil Tank: Moon eyes
Handlebars: CCI
Seat: Paul Cox
Speedo: No need
License bracket: Cateye
Foot Controls: Custom Made w/ SPS Jockey Shift
Hand Controls: Internal Throttle

Yep, It's For Sale
Adam Gelbard: 808-561-5987

SUCKER PUNCH SALLY'S
http://www.sinwear.us/
jason@suckerpunchsallys.com
Or Donnie at Choprbldr@aol.com
SPS 513-353-2803
Fairfield, Ohio

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Ghetto Blaster From Departure Bikes Works

Paughco Banner

Ghetto1

Departure Bike Works, based in Richmond, VA is like heaven for a custom builder. Boasting such amenities as a professionally staffed full service department, in house engine facility, frame table, full machine shop, salvage motorcycles, and one of the largest selections of new and used parts on the East Coast, there is virtually no end to the possibilities that await the unsuspecting customer looking to have a custom bike built to suit. James Castleberry took all of this into account when he contracted the DBW team to build him a bike that was a “departure from the norm” of fat tired, long forked abortions.

Starting out in the salvage department, a wrecked 2001 XL1200 graciously donated it’s powertrain for the project. As soon as it was pulled from the mangled wreckage, it was handed off to DBW’s main motor man, Billy Wheatley, for some of that voodoo that he do so well.

Ghettorseat

While Billy was busy digging into his bag of tricks, the DBW fabrication department (Andrew Williams) began cutting and welding to create a tight and aggressive chassis for the more than slightly warmed over 1200 motor to reside in. Starting with a Paughco rigid sporty frame, Andrew created an aluminum oil bag, and modified a Chica rear fender to finish up the tail section of the chassis.

Ghettooil

The frame cross member was rolled to match the fender, and some internal fender struts, combined with a beaded edge for support, made the finished product more than sturdy enough. The aluminum oil bag was mounted in place, and blended right in.

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There’s Lee in the background, a god-like mystical specter, like an eerie fog overlooking Andrew’s handywork. Makes me shutter.

Having all the right connections in this industry makes a big difference during a project like this, and old, decrepit Lee Clemens, who has owned DBW for more that 30 years, has more than a few of those connections, A phone call later, he had scored a set of stamped gas tank halves from Paughco, used in one of their production tanks.

Ghettotank

After some narrowing, reshaping and the addition of a flush mounted fuel cap, Andrew was able to concoct a tank that fit like a glove.

Ghettowjeel

When the planning on this project started, James and the crew at Departure agreed; the bike had to be narrow, so a mid glide set of trees was chosen, and outfitted with some turned down factory 41mm sliders and 2-inch under tubes. Once the PM Hooligan wheels, rotors & sprocket were slid in place, and the sweet little tank was mounted in place, the bike was well on it’s way to being not only narrow, but TINY! No problem there, as James is a bit on the shorter side.

Ghettorcontrols

Now that the bike was a roller, the oil and gas tanks were made, and the bike’s only fender was done (no front fender here!), it was time for Andrew to think about pipes and controls. Both would require a mock up motor to build. No problem, there are usually plenty of spare motors laying around the shop for just such a purpose. Once the mock up motor was in place, Andrew got to work on some mid mount controls, but moved the peg and lever locations forward 3 inches to give the rider a more comfortable, but still aggressive riding position.

Now that the killer mid mounts were in place, Andrew started on what he considers “one of the toughest pieces of the puzzle”, the exhaust pipes. Trying to build a set that would be different, yet fit, work & look good would prove to be a challenge, but just like everything else, Andrew took it in stride.

Ghettopipes

By dropping the front pipe over and behind the rear, he was able to accomplish all that he had set out to do, and then some. The bike had a set of DBW pipes that fit it perfectly, and led to the inspiration for the title “Ghetto Blaster” as the bike would later be dubbed. After standing back and looking at the pipes for a bit, Andrew added a café racer inspired heat shield to the rear pipe for accent purposes.

Ghetto27

Now that the mock up was done, it was time to do what DBW’s Hull Street Meanies do best….drink beer and admire the latest creation. After a few beers, Andrew had an epiphany…he realized that the bike standing straight up on the lift looked like a racer, and it was too cool to ignore.

Ghettowiring frame

The bike just had to have a center stand, so Andrew got jiggy with it.

Some ¾-inch round bar, and about 7 different spring arrangements later, the center stand was fit up, and made to disappear under the bike. NOW the mock up was done!

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Chad from Copperhead Graphics laid on a sweet paint job, complete with some pin up girls and a bit of classic pinstriping, and finished up the sheetmetal beautifully. The powdercoating chores were handled by the pros over at Powder and Performance Coatings, in Richmond. Brown’s Plating took care of all the chroming, and Paul Cox of NYC, covered Andrew’s hand made steel seat pan with some tanned leather that matched the paint work perfectly.

Ghetto6

After all was said and done, the guys at Departure Bike Works created one sweet little bobber they could be proud to put their brand on. Oh yeah, James kinda likes it too…..

Ghetto7

BIKERNET/GHETTO SPEC CHART

General

Owner: James Castleberry
City/State: Richmond, VA
Builder: Departure Bike Works
City/state: Richmond, VA www.departure.com
Fabrication: Andrew Williams of DBW
Manufacturing: Andrew/DBW
Welding: Andrew/DBW
Machining: Andrew/DBW

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Engine

Year: 2001
Make: HD/DBW
Model: Sportster
Displacement: 1200cc
Builder or Rebuilder: Billy Wheatley of DBW
Cases: HD
Case finish: Polished
Barrels: HD
Bore: Stock
Pistons: Wiseco
Barrel finish: Powdercoated w/ polished fins
Lower end: HD
Stroke: Stock
Rods: HD
Heads: HD with massaging by DBW
Head finish: Powdercoated w/ polished fins
Valves and springs: Crane
Pushrods: Crane
Cams: We ain't tellin'
Lifters: yep
Carburetion: S&S w/ Thunderjet
Other:

Ghetto2

Transmission

Year: 2001
Make: HD
Gear configuration: 5 speed
Final drive: Chain
Primary: Chain
Clutch: Barnett

Ghetto3

Frame

Year: 2004
Make: Paughco/DBW
Style or Model: Rigid
Stretch: Stock
Rake: 35 degrees
Modifications: a bunch

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Front End

Make: HD/CCE/DBW
Model: Mid Glide
Year: 2004
Length: Short
Mods: Turned down sliders

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Sheet metal

Tanks: DBW
Fenders: Chica/DBW
Panels: WTF?!?!?!
Oil tank: DBW aluminum
Other:

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Paint

Sheet metal: Copperhead Graphics
Molding: Some
Base coat: yep
Graphics: cool
Frame: Powdercoated
Molding: No
Base coat: Black
Graphics or art: No
Special effects: Invisible onboard GPS with curb feelers
Pinstriping: Copperhead Graphics

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Wheels

Front
Make: PM Hooligan
Size: 18″
Brake calipers: PM 4 piston
Brake rotor(s): PM Hooligan
Tire: Metzler

Rear
Make: PM Hooligan
Size: 18″
Brake calipers: PM 4 piston
Brake rotor PM Hooligan
Sprocket: PM Hooligan
Tire: Metzler

Ghetto9

Controls

Foot controls: DBW mid mount
Finish: Powdercoated
Master cylinder: PM
Brake lines: Russell
Handlebar controls: PM Contour
Finish: Bling
Clutch Cable: Barnett
Brake Lines didn't we already answer this one?

Ghetto16

Electrical

Ignition: Crane HI-4
Ignition switch: Toggle
Coils: Crane
Regulator: Compu Fire
Charging: Compu Fire
Wiring: DBW
Harness: DBW
Headlight: Headwinds
Taillight: Bullet
Accessory lights: WTF?!?!?
Electrical accessories: NOT!!!
Switches: 3
Battery: One

Ghetto5

What's Left

Seat: DBW/Paul Cox
Pipes: DBW
Mufflers: Why?
Exhaust finish: Jet Coat
Gas caps: Flush Mount
Handlebars: K&N
Grips: PM
Pegs: ART
Oil filter: FRAM
Oil cooler: Nope
Oil lines: Rubber
Fuel filter: Internal
Fuel Lines: Rubber
Throttle: Twist
Throttle cables: One
Fasteners: Gardner Westcott

Specialty items: The whole damn thing!!!

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SpeedBowl Racer

AMD PROSHOW BANNER

K2 left side outdoors

Following his dramatic successes with ‘Hot Climbing’ at last year’s European Championship (second) and World Championship (third), Belgian builder Freddie ‘Krugger’ Bertrand scored big again in this year’s European Championship with fourth place for a second board-track style custom called ‘SpeedBowl’.

K2 fender

I’ve admired Freedie Krugger’s style and engineering, his use of the new and look of the old, for a couple of years. Through the team at American Motorcycle Dealer, their Vegas World Championship, and Mark Van Der Kwaak’s web site, we are able to bring you this feature. Mark assisted with the CAD designing of Freddie's wheels (Freddie had them machined) and assists several other builders with CAD 3D drawings for machining ease. We hope to bring you a feature on his talents in the near future. Many of the build photographs with this feature came from his site DBBP.com of DBBP-Design for motorcycle product development.–Bandit

Kcad
” I made a couple of versions in CAD and Fred chose the top left style,” Mark said of his drawings. “He wanted a very special brake system with a half brake caliper on each side of the wheel and hardmetal discs bolted to each side of the rims, making the whole wheel into a brake disc! I completed the CAD models for wheels and discs and the CAD-files were sent to a machine shop where each wheel was machined out of a solid lump of aluminum.

Kcadwheels
After Fred and I returned from California in October last year he told me that his next bike would have 23 inch wheels on the front and back,” Mark said. “The manufacturer of the 23 inch tires (Veerubber) had promised to donate a set of tires. He wanted them to have 4 spokes like the wheels used for racing bicycles, above.”

“The ideas for ‘SpeedBowl’ started to form while I was at the World Championship of Custom Bike Building back in October last year,” Freddie told AMD (American Motorcycle Dealer Magazine, the promoter of the World Championship of Custom Bike Building competition) following his latest success at the European Championship in Germany in March this year.

Kfront end
Fred designed and built a front fork from scratch with the suspension inside the steering neck! The oval tapered fork legs are works of art and the lower fork tree is made of 3 thin plates instead of one thick plate.

“The reaction that I got there and previously to ‘Hot Climbing’ really set me thinking. And talking with Roger Goldhammer (who took first place in the World Championship with his board-tracker) made me decide to build one more custom project styled after that era to give me the chance to incorporate some further ideas that I had not included on the ‘Hot Climbing’ project“.

Kcadwheelsmock
Notice the mock cardboard wheels to represent the finished product.

The result was ‘SpeedBowl’ which, like ‘Hot Climbing’, while looking like a convincing interpretation of 1920s and 1930s race bike styling, with its 23-inch wheels, drop bars, authentic looking race tank and front end, is in fact another classic example of ‘old-but-new’ engineering.

Based around one of Custom Chrome’s 88-inch RevTech ‘Pandemonium’ engines and a RevTech 4-speed transmission, among other pieces of original thinking the front end of ‘SpeedBowl’ features a 65 mm shock absorber built into the steering neck.

Kcadwheelsbrakes
” The wheels and brakes are definitely not the only unique thing on this bike,” Mark said. “ Fred used brake calipers from a “kart” and integrated them into the fork legs for an extra clean look. The whole wheel acted as the brake rotor as the calipers squeezed two hardmetal discs that were mounted on the sides of the rims.”

The forks have been widened and reinforced with an additional half section fork welded to each side to provide a beefy looking result that delivers high strength and provides the space to build the two small piston calipers (one on each side) into the fork itself. These grip narrow-band gap-mounted rim discs to provide massive stopping power because of surprisingly large total friction area that such a set-up produces.

Kframe neck
Note that the oil was worked into the frame rails.

Krugger has used matching 23-inch by 120 V-Rubber tires front and rear, on speed-cycle style custom machined wheels whose one-piece hub/spoke/rim design leaves only some 12 or 14 kg (25 to 30 lbs) from a pair of aluminium blanks that weighed in at around 160 kg (340 lbs) each when Krugger set to work on them.

Kframe

The custom made rigid frame, which does double duty as an oil bag, has a 50 mm diameter top tube that though tapering to the rear axle nonetheless produces a robust, high strength, solid rear end eliminating the need for a seat post .

Kcadbattery
” Fred made the battery compartment near the steering neck so it will be hidden inside the fuel tanks. The battery in the pictures is of course not the battery he used,” Mark explained. “Imagine if one of the filler caps came loose.”

K2 tranny details
Check out some of the details on this bike, the three metal gussets in the frame under the gearbox match the lower tree of the forks. Front and rear brakes are both operated with the foot pedal through a proportioning valve. Front brake calipers hidden in the fork legs, totally unique front suspension, oil in the frame, battery hidden in the fueltank…

The heavy duty chain primary and secondary, customized Barnett clutch, and self made rear sprocket layout has been achieved by raising the 4-speed transmission and wrapping the pipes round under the motor and transmission to emerge neatly and discreetly behind the kicker.

K2 mock up before paint

The RevTech engine uses an S&S Super E carb, with a Mallory ignition and two coils for the twin plug heads. Freddie told AMD that he had not yet had the time to dyno the bike, or take it for a spin around the nearby Spa Francorpchamp Formula 1 circuit that he is so familiar with.

K2 engine and oil lines

Kcadtanks
As you can see the fuel tank is made out of fewer pieces than usual. Fred invested in new metal shaping tools, like an English wheel, a stretcher, shrinker and a bead roller. On his older bikes he used just a welder and an angle grinder!

Freddie’s success, since he first opened Krugger Motorcycles just 3 years ago, has been extraordinary. He raced moto-crossers as a teenager and having spent his 20s as a car race mechanic and driver at many of Europe’s best known circuits.

Freddie’s decision to jump into the motorcycle business full time is paying off sooner than he dared hope.

K2 painted tanks

“The last 3 years have been beyond my wildest dreams” Freddie told AMD. “These days I try and spend around half my time working on custom builds and half my time on customer bikes. I work on my own and do everything from servicing and repairs right through to projects like ‘SpeedBowl’. With a family to support, I kept up my other career as a race car driving instructor at Spa Francorchamp because like anybody starting their own motorcycle business, you just can’t be sure how it is going to work out.

carb

“But I have been able to finish doing that now and spend my time entirely focused on Krugger Motorcycles”. Asked if he would stick with board-trackers , Freddie said “Oh no, with ‘SpeedBowl’ I think I have now done everything that I wanted to with that look. I have another project nearing readiness that is collaboration with Mark Van den Kwaak (‘Duckman’… www.dbbp.com) that is a much more contemporary custom bike, but I haven’t entirely finished with retro or racing style bikes.

I have in mind something from the 1940s and early 1950s for another build; but that will have to wait until I have sold ‘SpeedBowl’.

kicker

The good news for Freddie in terms of his continuing profile includes taking Best in Show at French custom publication Freeway’s ‘Kustom Show’ in Paris in April. Having missed out on one of the top three places at the European Championship that carried with them an expenses paid trip to the World Championship in Las Vegas later this year and by the narrowest of margins, Freddie’s win at the Kustom Show and the organisers’ decision to become the latest event to sign up as part of AMD’s European and World Championship Affiliate Program, means that for the second year running, Freddie will be competing at the World Championship.

triple tree front

“I was disappointed, naturally, not to get into the top three at the European Championship” Freddie said, “because I very much wanted to be able to compete at the World Championship again. Last year was such a great weekend and the opportunity to meet so many fantastic builders makes it an important opportunity for guys like me.

K2 guys
At the second World Championship, 2005, Freddie Krugger (left), Valeria Thomas, Bikernet Bonneville Race Rider, and Roger, the master, Goldammer.

The winner, for the second year running, was Canadian custom engineer and parts specialist Roger Goldammer. That was a remarkable Achievement. However, second place was again scooped by Michael Prugh of Independent Cycle,Rapid City,South Dakota,and third place again taken by Bertrand ‘Freddie’ Krugger from Belgium with his Speedbowl!

K2 logo

KRUGGER MOTORCYCLES
Basse Bodeux 4983
BELGIUM
Tel: 00 32 80 684 559
Fax: 00 32 49 532 6500
Email: Info@krugger.net
www.krugger.net

krugger with bike

custom chrome banner

AMD PROSHOW BANNER

right full front angle

BIKERNET TECH SHEET

Owner:Krugger
City/State:Belgium
Builder:K
Fabrication:K
Manufacturing:K
Welding:K
Machining:K

motor close

Engine:
Year:2005
Make:Revtech
Model:Pandemonium
Displacement:88 cubic inch
Builder or Rebuilder:
Cases: STD
Case finish: bare cast
Barrels: RevTech cast iron
Bore: 3 5/8-inch
Pistons: forged 8.25:1
Barrel finish: black wrinkle
Lower end: Rev Tech
Stroke: ?
Rods: Jims
Heads:STD
Head finish: bare castings
Valves and springs:Manley
Pushrods: JIMS
Cams:Andrews .470-in. lift AB grind
Lifters:JIMS
Carburetion: S&S shorty Super E

primary close

Transmission:
Year:2005
Make:Rev tech
Gear configuration:
Primary chain by K
Clutch:Barnet

triple tree front

Frame:
Year: 2005
Make: K
Stretch: who knows
Rake: 28°
Modifications: oil in frame

neck inside

Front End
Make: Neck Glide by K
Model: One-off K
Year:2005
Length: short
Mods: calipers in legs

oil lines right side

Sheet metal
Tanks:K
Fenders:K
Panels: none
Oil tank:in the frame 4 liter

top of tank n handlebars

Paint:
Sheet metal: K
Molding: none
Base coat: Dog shit brown color
Graphics: none, Harley by K
Frame: powder dog shit brown
Molding: none
Base coat: Powder
Graphics: none
Special effects:
Pinstriping: Jean Do frech paint stripper

wheel n fender- right rear

Wheels

Front:
Make:K
Size:23 x 4.5
Brakes:K
Tire:Vee Rubber

Rear
Make: K
Size: 120/70 x 23
Brake: K
Pulley: sprocket K
Tire:Vee Rubber

seat

Controls
Foot:K brass
Finish:
Handlebar:K
Finish: Powder shit

tailight

Electrical
Ignition: Mallory + dyna
Ignition switch:K
Coils:dyna
Regulator: CCI
Charging:CCI
Wiring K
Harness:K
Headlight:K
Taillight:K from bicycle
Accessory lights: none
Electrical accessories: bare
Switches: just one
Battery:from Sccoter

oil lines close

What's Left
Seat: K
Pipes:K stainless steel
Mufflers: nope
Gas caps:K brass
Handlebars: K with clutch control inside
Grip WL replica
Pegs:K brass
Oil filter: AP racing
Oil cooler:Copper tube
Oil lines:copper
Fuel filter: Pingel
Fuel Lines:copper
Clutch cable:/ hydraulic
Throttle:K
Throttle cables:
Fasteners: nuts and bolts

K2 logo

Comments:Everything on this bike is build by me. I work alone on my old farm (exept the CNC machining of the wheel).

Credits:Thanks to CCI for their support

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First 300/300 Custom

AMERICAN MOTORCYCLE1902 BANNER

Headhunter3

I discovered the first 300/300 bike in Sturgis. Reminded me of when we ran big tires on the front and rear of bikes in the ‘70s for the fun of it and a different design. Here it was the first beach ball front and rear bike and I’ve been chasing Branscomb and Bob Page for the last couple of months to feature it. Bikernet had to be the first to feature a 300/300. Then Branscomb gave up the skinney. They were designed and built for a movie. So let’s take a look at the sketchy story behind the bikes, the movies and the madness. Believe it or not there’s more than one…

You can sort info from here for both of the 300 tire bikes “Headhunter” (the cobalt blue and chrome bike) and “Slaugter” (the black and copper bike).

Headhunter4

Headhunter will be the good guy motorcycle star of the movie ridden by the star of the movie (final selection of those playing roles have not been finalized)…” Bob Page, Branscomb’s partner in many things. “So when you read the bylines of the movie that I sent you yesterday you will see the role that this bike plays as the supporting cast member to the star..the good guy in a good over evil plot.

Headhunter2

The rider/star is a returning Iraq, war veteran who comes back to his hometown and tries to make a difference in rooting out the drug problems associated with this motorcycle gang (the leader of which will be riding the black and copper bike “Slaughter”). It was built to create its own character and reflect a good-guy positive image while still having that very aggressive stance and look. “Slaughter” was (the black and copper bike which is the bad guy of the movies bike) done for the bad guy…dark and sinister.

”Headhunter is meant to be all chrome and billet,” Bob said, “to stand out, and to reflect a positive bad boy image.”

Headhunter1s

The second big tire bike “Slaughter”, on the other hand is just the opposite, a sinister image, dark and dangerous bad boy role…

Headhunter5

The whole big tire design was done to reflect this awesome, aggressive, dangerous, image for these two “characters” of the movie. “We wanted them to be their own star in the movie, not just another motorcycle bought off the H-D dealers floor,” Bob said. “They should be bigger than life just as the two lead characters of the movie are the bigger- than-life characters in their town and their gang.”

Headhunter7

The two big tire bikes were totally custom fabricated from the ground up. They worked with numerous partners in building the bikes, but in the end a great deal of fabrication had to be done to achieve the independent look and feel of each bike. The custom Triple Tree’s had to be designed, fabricated, and machined from the ground up as nothing like them existed before. The 300 front and rear rims were machined in unique designs just for these bikes by “American Metal Works” with “Avon Tyres”.

Headhunter8

The “Xtreme Custom Cycle” frames used for these two motorcycles were heavily altered to achieve the unique looks of both bikes. Most of the parts on “Slaughter” were bought raw and then copper plated. “Todd Prosser” of the Chop Shop did the fabrication and custom metal work on both bikes. We are using stock RevTech 110 engines and drive trains for both bikes, supplied by Custom Chrome along with the front forks and numerous other parts. Over the coming months you might see further customization to the engines to bring the bikes closer to the vision we have for these two characters. Brakes were supplied by Custom Chrome and Hawg Halters. The two hand tooled custom seats came from Hidecore. Headlights from Adjure. Forward controls, grips, etc. are from Supreme Legends and Custom Chrome.

Headhunter9

Both bikes will be shown at the Pomona and Sacramento Easy riders V-twin bike shows this coming January.

headforks

The two support bikes “Pounder” and “Road Wolf” are just that as well…supporting character bikes. They are meant to be customs but more of a traditional motorcycle that members would ride. “Pounder” is the side kick to “headhunter” and “Road Wolf” is the sidekick to “Slaughter”.

partners
Branscomb Richmond and Bob Page.

They are just standard Prostreet frames developed for different looks again to be their own characters in the movie, but not as radical and strong as the two primary motorcycles.

headgirl

In addition to the above supporting companies we also benefited from the help of Mike Corbin supplying the custom flame seat for “Road Wolf” and the gator seat for “Pounder”, Heartland supplying struts, Kustomwerks supplied sheetmetal, Samson exhausts, Ego Tripp wheels are on “Pounder” and American Metal Works wheels are on “Road Wolf”.

Headhunter

The Ironhorsemen bike build project

Builders: Branscombe Richmond, Lonny Spiva, and
Todd Prosser, Chop Shop Choppers
Fabricator: Todd Prosser, Chop Shop Choppers

Headhunter1

Sponsors involved in the build of all four custom motorcycles for The Ironhorsemen

Custom Chrome: Revtech 110 and drive transmission, sheetmetal, controls, brake components, switches, etc.
Bikernet.com:

headdrive

Corbin: Custom Seats
Hidecore: Custom engraved seats
Adjure: Custom Lighting
Hawg Halters: Brakes
Kustomwerks:
Samson Exhausts:
Xtreme Cycle Design: Frame
Avon Tyres:

headtanks

American Metal Works: Custom Rims
Ego Tripp: Custom Rims
Buck Wild: Custom Paint
Supreme Legends:
Heartland USA: struts
Andrews Plating, Inc.: powdercoating
MissingInk.com:
Dioro Graphix:

It should be noted that several of these bikes will also be featured in the upcoming 2006 release of “Taken By Force”.

Brans
The Crew of Taken By Force

The making of Taken By Force

The cast of Taken by Force features two newcomers to the Hollywood scene. New rap artist Topic is making his feature film debut as a member of the special tactics LAPD unit depicted in the movie. Director Ron Althoff wanted someone with a natural likeability and engaging personality for the role, and he got just that with Topic. Newly signed to Big Chuck's Drama Family Records, Topic has music insiders betting on the success of his debut release that is rumored to feature rap superstars 'The Game' and '50 Cent'.

Twenty-four year-old John Brotherton is another member of the film's LAPD team who will be new to movie-goers. This Northwest native is tall (6'2″) with blond hair and the natural grace of an athlete(football, golf, snowboarding and basketball), but don't let his heart-throb looks fool you. The classically-trained Brotherton has been acting since he was ten years old. Although he has only been in LA for less than two years, he has already caught the eye of a number of producers, and has landed roles in several independent features.

When Director Ron Althoff went looking for an actor to fill the role of Dakota, the renegade member of an LAPD special tactics unit for his upcoming film, Taken by Force, there was only one name on his list…Branscombe Richmond. “Ronnie was totally familiar with Branscombe's work”, says Jack Gorton, the film's supervising producer, “and the only person Ronnie ever considered was Branscombe.”

“The character of Dakota has to have the ability to be intimidating, even to the other members of the LAPD unit. Branscombe has a real presence that stands out, even when he's surrounded by a bunch of pretty tough guys.”

In the movie, Branscombe's Dakota is a brooding, somewhat aloof member of a team of LAPD misfitsassigned to protect a diplomatic shipment from China. What they don't know is that the shipment is actually a terrorist weapon being smuggled into the US. When a Chinese gang tries to hi-jack the motorcade, all hell breaks loose.

It's up to Branscombe's character to keep the mismatched LAPD outcasts from fighting amongthemselves long enough to beat the bad guys. Branscombe's driving skills are on display when Dakotaswings into action, putting the tactical van between the attackers and their prey, while braving a hail ofgunfire.

Brans2

But “American Motorcycle 1902” fans will probably get a bigger kick out of the moment when BR first appears in the movie, rolling into an LAPD parking lot aboard his 2005 “American Motorcycle 1902” Custom Motorcycle while wearing “AMC 1902” apparel and outerwear.

Branscombe also is an associate producer of this film, and Is actively involved in the creation of what is anticipated to be an exciting action thriller.

The films anticipated release is in the fall of 2006.
http://amc1902.com/takenbyforce.html

Headhunter6

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Injection is Nice, But I Would Rather Be Blown

Blower Bike

You must be a hard core Harley-Davidson rider if you bought a brand new motorcycle in 1980 (when Harley-Davidson was owned by AMF) and you’re still riding it today, everyday. Joe Radnich bought this AMF Shovelhead 25 years ago, and massaged it into the road eating configuration you sere here. Joe handles all maintenance and motor work himself.

Blower Bike1

“The cases were first split just past a 100,000 miles, Joe said. “The second time was just before 230,000 miles, which as luck would have it, was just before the 100th (the Harley-Davidson 100th Anniversary).” Joe wanted to ensure future reliability. “On the second rebuild I went to S&S cases, cylinders, and heads. Good move, quality stuff.” The transmission was upgraded to stay par with the motor modifications. “I installed one of the first 5-speed-in-a-4-speed case trannys made by Sputhe in ‘93.”

Blower Bike2

Even most hardcore riders don’t wind the clock as much as Joe does. This motorcycle is ridden hard on a daily basis for fun as well as basic transportation. Joe’s constant attention to routine maintenance continues to enable this Classic machine to accrue high mileage in a dependable fashion.

Blower Bike3

“The only time this motorcycle has been down were the two times it was rebuilt,” Joe said. “Otherwise it has been up and running all of its 25 years. I ride it to Sturgis (from California) as pictured every year.”

Blower Bike4

Of course when you’ve owned and ridden a motorcycle for the length of time as Joe has, the motorcycle inevitably takes on some of the personality of the owner. Riding the round trip to Sturgis from California (1300 miles one way) on a 25-year-old machine can present challenges to even the most experienced rider. Packing the gear you need for a long trip without a chase vehicle is the biggest. “I fabbed a rack for my saddlebags and sleeping bag,” Joe said.

Blower Bike5

Joe likes to participate in as many motorcycle runs as he can, motorcycle riders being sociable people. “The bike won Best In Class at the River Run in 1989,” Joe added, “Second place at the Redwood Run in 1995 (before the blower). I got married on the bike in 1982. The wife is gone but my Shovel is still faithful.”

Blower Bike7

Most Shovelhead riders are very special people (nuts), having to put up with an increasingly difficult task of finding spare parts. Sometimes Joe considers a new motorcycle for transportation. Joe gave it a shot, but it didn’t last. “Bought a new Dyna in ‘94 and a Buell S-1 Lightning in ’96,” Joe said grinning. “They’re gone, but the Shovel is still here.”

“Nobody but me has ever ridden, or turned a wrench on this bike,” Joe said. “It has never crashed, knock on wood. Two really helpful and patient people over the years have been Dick Ellavasky at Atlas Precision in Apple Valley, and Bob Howard in Phelan, CA.”

Blower Bike10

Motor specifications on the tech sheet say 2003 because of the complete rebuild at that time using almost exclusively S&S stuff. Shifting is performed using a tank mounted shift lever, of course the Atlas Precision “dragster” clutch is foot operated. The rear wheel sprocket has 47 teeth.

Blower Bike6

A Harley-Davidson frame, powder coated by Daytec. Keeps everything in place with special features that include early juice brake, round tube swingarm. The forward controls are truly custom having been fabricated by hand. Rear suspension is a pair of Progressive Suspension 440 R. shock absorbers.

Blower Bike12

The exhaust system is another one-of-a kind arrangement fabricated by the owner. Remember the good old days when custom meant custom? A modified OEM Keihen carburetor feeds the combustible mix through a Magna Charger gear driven supercharger. Compression ratio is 7:1, with valves operated by a custom spec camshaft by Comp Cams. A Hayden oil cooler helps keep things cooler than they would be without it.

Blower Bike9

Up front a dual rotor/caliper brake system from Performance Machine mounted on a Showa Wide-Glide provides dependable stopping power after a full boost blast.

Blower Bike11

If you’re riding around up in the high desert, and you happen to come up next to Joe, don’t bother trying to race, he will simply “blow your doors off,” no pun intended.

Blower Bike8

Thanks Joe for letting us photograph your “gotta be fun to ride” motorcycle.

–Buck

girlsb
All the girls voted in favor of this feature.

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US Choppers Boardtrack Platform

Rick 18
Rick, the US Choppers master.

The variety of builders growing up around the planet is expanding daily, but only a few have the touch. They garner the ability to form metals, machine parts and select components that deliver a sense of oneness with the machine’s design. Rick, from US Choppers in Santa Ana, California, has the magic. That’s my humble opinion. You be the judge as you roll through this feature.

Rick 1

Rick’s young, but no junior to this trade. He’s been riding 16 years and although he suffered through a stint in the Stock Market, messing with other peoples money for Dean Winter and Smith Barney, he has always been a biker, building and restoring old Mexican bikes and shipping them to Japan. Okay, so that’s a couple of marks against this crew, but the overseas market dried up years ago. He still restores a bike from time to time.

Rick 2

As a youngster he rode dirt bikes and his dad taught him to maintain them, lace wheels and change fluids. He grew up in Pasadena, California next to the Rose Bowl and the Flanders Motorcycle Parts family. His first Harley was a ’66 XLCH, magneto ignition, kick-only Sportster. It sported Cushman tanks and a weld-on hardtail. Shortly thereafter he kicked-off Homey’s Cycle near Sierra Madre in a wooden airplane hanger. “That was pre-EBAY and we snatched up baskets and discarded bikes all over Los Angeles and Orange County,” Rick said. “We waited behind the printer's building each week when the Recycler was published, to move on the classifieds as quickly as possible. We bought everything.” It took them two years to understand what was valuable and what was junk.

Rick 3

Through College at Cal State Long Beach, studying finance, he was a painting contractor. He still bought bikes and restored them. “We picked up running Pans for $3,500,” Rick said. They restored no less than 100 old motorcycles.

Rick 4

He escaped the stock market when he witnessed the stress tearing at his soul, sold his brokerage and returned to his love of motorcycles fulltime. His shop is a mere 1,100 square feet, and he prefers to build a few bikes a year for very private customers. “I don’t have my address or phone on my card, just the web site address.” He loves to restore a bike from time to time, but he’s developed a retro line of rollers, delivering the old style and lines to new bike owners. “It’s tough to stay in business restorating old stuff,” Rick said.

Rick 5

Having been steeped in restorations of old Harleys for over 15 years, it was only natural to introduce a new chassis line, in the same tradition and styling he was familiar with–a bygone era where every detail was important and art-deco styling was the prevalent driving force.

Rick 8

The bike featured in this article is a test prototype for his first rolling chassis. “I want a customer to be able to pull his existing engine, trans and driveline and drop it into our roller, poor gas in it and ride,” Rick said. His rollers will be supplied with tires mounted, wheels balanced, brake lines bled and oil lines bent. “It should take only four hours from uncrating to fired-up.”

Rick 10

Although style is important and a major motivating factor for the buyer, Rick believes that a bike must function and perform as well. “On August 4th 2005 we celebrated our first year anniversary on this design,” Rick said, “finally achieving what we can release to the public as a chassis with defined function in a very shapely form.”

Rick 12

This roller not only contains terrific styling but enhanced rideable engineering. The chassis was engineered so the engine is slanted forward, in order to direct more weight to the front wheel, to aid in aggressive cornering while also lifting the transmission, to prevent any components from dragging in a deep turn. The drivetrain has also been centered in the chassis, for perfect balance and lean symmetry, from both sides versus the standard industry offset.

Rick 13

Axle eccentrics help to dial in perfect tire alignment and chain positioning. Any EVO based motor from 124 cu inches down, including the Indian Power Plus, will fit the chassis. U.S. Choppers can even accommodate earlier Harley motors as well for the old-school guys.

Rick 14

Forty-five degree lean angles are common place with this chassis setup. “You don't have to worry about scraping those expensive parts off in a turn and risking life and limb in the process,” Rick said.

Rick 15

With 30 degrees in the neck and a perfect 4 inches inches of trail,” Rick said, “combined with a very low center of gravity, and a medium wheelbase for rider mobility, we have made a chassis that will inspire confidence in new and vet riders alike.”

Rick 11

His next roller will have a wider tire option, a dual tube cradle frame and Rick’s not afraid to share the company credit for his product line. “Fat Paul wrenched for 35 years and he’s our devoted engine man,” Rick said. Jupp is also an old school, gray beard who works with Rick, building bikes and developing components. “Gary Hetrick is our pinstriper,” Rick said. “We paint bikes, but he makes them come alive.” Lastly Mauricio of Azteka Customs is their seat guy. “We call him the jolly Mexican,” Rick said. “I hand him a seat pan, and he's the leather master.”

Rick 16

This bike was built primarily on the basis of being a VL, single loop frame Knuckle bobber (first shot). “The original frame design was inspired by a t-shirt, a gentleman was wearing in Calvary Church,” Rick said. “While Pastor Chuck Smith gave his sermon, I was getting lost in the lines of this fellow’s shirt. It was the 'Fish' a symbol for Christians which had wheels and apehangers superimposed on it.” The lines were clean and reminiscent of other bikes Rick built in the past. Rick immediately began to make sketches after church during lunch with his wife Delne.

Rick 17

Rick scored a bunch of bankrupt Indian 100-inch engines to enhance his classic design. The front end is a prototype Kiwi reverse rocker, ‘40s Indian style, leaf-spring girder. The rest was up to Rick, with frame modifications until his prototype was complete, his sheet metal shaped and brass and copper details brought it to life. The bike is pure class.

full right

U.S. Choppers…….changing the way you think about riding… Their slogan.

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Rick 7

That sums up all the design aspectsThe frames can be purchased retail for $2950,Frame and front end combo for $5250 (retail)We are accepting dealer applications for legit dealers.

Complete assembled chassis kits available……inquire: rick@uschopper.com

Rick 6

We also make 16″ bobber fenders ( stock to 150 widths) for those old school guys – see pics.

Rick 9

Also art-deco rear ride honcho tanks (as seen on boardtracker)….for stock frames or customs.

We also have a custom jewelry line…..all sterling (check my boardtracker I had cast!) ……..

motor - right close

Bikernet Spec Chart

Owner: U.S. Choppers
City/State: Santa Ana
Builder: Rick Krost
City/state ( or company contact info) CA
Fabrication: U.S. Choppers
Manufacturing: Secret Facilities
Welding: (TIG) U.S. Choppers
Machining: U.S. Choppers

motor left close

Engine:

Year: 2004
Make: Indian
Model: PP100
Displacement: 100CI
Builder or Rebuilder: Indian (Gilroy, CA)
Cases: Indian
Case finish: Black powder
Ignition: Thunderheart program
Coils: Stock Indian
Barrels: Stock
Bore: Stock
Pistons: Stock
Barrel finish: Stock
Lower end: Stock!!
Stroke: Stock
Rods: ……
Heads: ……
Head finish: Black and Polish
Valves and springs: Stock
Pushrods:….
Cams:……
Lifters:……
Carburetion: Mikuni 45mm w/ stack

Transmission

Year: 2005
Make: Prowler
Gear configuration: 6 of em 3 never used…
Drive: Final drive = TALL
Primary Performance Machine Contour
Clutch: PM

motor - top close

Frame

Year 2005
Make U.S. Choppers Boardtrack Platform
Stretch: Nada
Rake:30 degrees to freedom
Modifications: Prototype frame (test model No1 of 1)

frontend

Front End

Make: KIWI
Model: Indian Girder
Length: Stock
Mods: Paint mixed with chrome

tank

Sheet metal
Tanks: U.S. Choppers
Fenders West End
Panels None
Oil tank U.S. Choppers

riding
Rick let Bandit have a whirl. That's 6'5″ aboard that chassis.

Paint

Sheet metal U.S. Choppers
Molding None needed
Base coat: U.S. Choppers
Graphics: Gary Hetrick
Frame: U.S. Choppers
Molding: None
Base coat U.S. Choppers
Graphics: Gary Hetrick
Special effects: Gary Hetrick
Pinstriping: Gary Hetrick

right rear wheel

Wheels

Front Yes
Make Avon
Size 90/90/21
Brakes Performance Machine
Tire: Yes

Rear Yes
Make: Avon
Size: Double D
Brake Performance Machine
Pulley: Chain (old fashioned)
Tire: Yes

right rear 3 4

Accessories

Controls: Performance Machine
Foot: Mid set by PM –
Finish: Polished
Handlebars: U.S. Choppers
Finish: Black Matte Anodize

full left

Electrical

Ignition:
Ignition switch: Yes
Coils: Sure
Regulator: that too
Charging: occasional, but the battery is pretty good
Wiring: Zots McGee
Harness U.S. Choppers
Headlight: Yes, Offset Halogen
Taillight: West End
Accessory lights: None
Electrical accessories: None
Switches: None
Battery: Big Boar

lower end close leather battery box

What's Left?

Seat: Custom, Azteka – Mauricio!
Pipes: U.S. Choppers
Mufflers: Ha
Gas caps: Sure (1)
Handlebars low baby
Grips: PM
Pegs: PM
Oil filter: Finned
Oil cooler: Not needed
Oil lines: Copper, like every penny I poured into this project
Fuel filter: Glass (cool)
Fuel Lines: Rubber (even cooler)
Clutch cable: Hydraulic PM Clutch (easy pull)
Throttle: PM
Throttle cables: (2)
Fasteners: Machined pins throughout fit to bored DOM tubing

Comments: We just finished 10th in the World Championships in Vegas amidst some of the coolest bikes I have ever seen. It was a real honor for us to be involved and recognized by our peers in this forum.

This project was very special and we had to fight every adversity to see it to fruition. We are happy to call it representative of what we believe in: Honesty, hard work, perseverance, and the American Spirit.

Credits: Always first to the Lord, then to my wife for putting up with me, my family for their constant support, and the old guys with grey beards I made friends with long ago who still help out….Johnny Mac, Fat Paul, Jupp, D.Merrill, Daddy, Jay Bird, Rick @ PM. New friends, Gary Hetrick and Mauricio at Azteka.

Kids2
The girls are young, but they’ll be ready and hot, when you’ve finished your bike. Old shot from Bob T.

U.S. Choppers
2039 S. Lyon St
Santa Ana, CA 92705
714-546-4699
Appointments Only Please
http://www.uschopper.com/

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Dedicated To Fallen CHP Officer

Cop6
It looks like a radical big twin chopper packed with a monster, gasoline munching monster S&S motor. It should sound like a Patriot Missile and set off car alarms just sitting still. But forget those earplugs and don’t bother stopping at the gas pump, just look for a wall plug and some 110v juice. Believe it or not, this chopper chomps at the bit via electricity.

Yeah, it’s a silent running all-electric “stealth” bike. And guess who’s riding it?

The story begins when California Highway Patrol Officer Sean Roby championed a one-man crusade to create a memorial for his fellow officers fallen in the line of duty and in particular his friend Officer Thomas Steiner of the CHP’s Santa Fe Springs Area Office who was tragically gunned down in front of a Pomona courthouse April 21, 2004. Sean’s dedicated efforts would see Kevin Alsop and his crew at Big Bear Choppers in Big Bear City, CA teaming up with a Van Nuys, CA company called Hybrid Technologies, designers of lithium batteries, strange bedfellows to say the least, as in thundering hotrod choppers meet whirry electric cars kind of thing.

Cop2

Says Officer Roby, “We had no way for the department to pay for the memorial and the state had no money and every bike builder I talked to wanted a big paycheck except Kevin at Big Bear. I had seen one of the bikes he built on the cover of a bike mag so I gave him a call. He and his wife Mona and I sat down over lunch and he was willing to do it for all the right reasons, to honor a fallen officer. He basically told me he would build that bike whether he got paid or not.

It turns out that while the CHP is not exactly into the chopper scene, Shawn’s dad has been riding for over 40 years. “I took my chopper background with my father and the history of the CHP and combined the two. I thought it would be a cool memorial and show a different side of the Highway Patrol beyond an image of a bunch of cops writing tickets.”

Cop8

Hybrid Technologies sent a check to get the project going and Kevin found himself facing several challenges. ”The idea was to build a motorcycle that looked like a full-blown chopper but powered by an electric motor to showcase HT’s capabilities and to give the CHP a special bike.

” I thought it was a neat idea, something never done before,” Kevin said. “The project was on but then we had to build it in record frikkin’ time, like six weeks. This is an electric motorcycle, something I had never attempted before. We had to make the frame by hand, design in battery packs, and install an electric motor…it wasn’t easy. It was like a Biker Build-off without the TV coverage.” Kevin laughed.

Cop9

Now you’re probably saying, wait a minute, there’s a big polished V-twin motor sitting in that chopper. And you’d be right. “That’s a 124-inch S&S that we gutted,” Kevin said. “Its insides were replaced with an electric motor from Hybrid Technologies.”

Cop3

The electric motor drives a BDL primary which drives a six-speed Baker transmission. Asked how fast it would go, Kevin replied, “80 mile an hour.” And what does it sound like? “Shhhhhhhhh,” said Kevin. “It’s really weird when you’re riding it, because all you hear is the chain and the road noise coming off the tire. When a car comes up beside you, it’s freaky. It’s like riding a bicycle at 80 mph. It’s even stranger to see the CHP guys in their blue and gold helmets riding this thing. They gave me a CHP helmet with a microphone and I’m riding the thing down the state highway with all the CHP brass cheering and clapping.” And yes, while Kevin was having a chat with the Commissioner of the CHP, Gov. Arnold who was nearby saw the bike and was heard to comment, “Cool chopper.”

The hybrid engine was bolted into a stretched and widened BBC Sled frame to accommodate the six 48-volt lithium cell batteries. “The batteries should allow the bike to run six hours at 80 mph. There’s a cord and you just plug it into the wall for a recharge,” said Kevin. The bike is basically street legal, complete with mirrors, although technically it does need turn signals.

Along with the custom CHP paint job by Seth at Aggressive Designs, you’ll notice some very trick wheels that were modeled after the CHP badge and built in-house by Big Bear Choppers. When told people would probably be wanting them, Kevin says, “I don’t think I can sell those. I’d have to get permission from the CHP.” So maybe if you’re a CHP guy or a member of the Blue Knights you can order up a set. Speaking of badges, that’s a real one attached to the bike’s gas tank. As for the silent running exhaust pipes, Kevin explains that while real pipes, they never get hot since there’s no exhaust because there’s no pistons or valves. In fact the carburetor itself is gutted and designed so that air flows through it down the barrels to the electric motor where holes in the bottom of the cases help cool the motor.

Cop7

Asked if the CHP guys liked the bike, Kevin says, “A bunch of great guys, they loved it. I’ll probably never get another ticket in my life. We also need to remember what the bike stands for, that’s the most important part of this whole deal. Fortunately we were also able to have 201 registered as part of the bike’s VIN number. Officer Steiner was the 201st Line of Duty death in the 75-year history of the CHP.”

(Contributions can be made through California Highway Patrol Widows and Orphans Fund, 2030 V Street, Sacramento, CA 95818.)

Cop5

Donated by Hybrid Technologies, the electric CHP Chopper is owned by the CHP’s union and after a series of appearance at shows and fund raising events will be placed on display at the California Highway Patrol’s museum in Sacramento. Meanwhile after the BBC/CHP chopper appeared on television, another company has approached Kevin. “They want us to build a bike powered by hydrogen,” Kevin said. After this bike, now the sky’s the limit for Big Bear.

Cop

As for Officer Sean Brody, it was a job well done. “I’d like to thank all involved with the bike,” Sean said, “Kevin, Big Bear and Seth at Aggressive and Hybrid Technologies and all the others who made it possible.” After several years with the CHP, Sean’s recently become a member of his hometown Los Alamitos PD.

Meanwhile Big Bear Choppers is moving into their new bigger facility and launching a line of fully assembled BBC bikes going to retail dealers. You can reach BBC at 909-878-4340 or log onto www.bigbearchoppers.com.

big bear poster

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Lake Elsinore Knucklehead

rear

Here’s a fine looking Knucklehead from an old school builder who dumped his ol’ lady and opened his own shop in Lake Elsinore, California two years ago.

“I got this motor in 1969,” Algie said of his roadworthy Knuck. “I haven’t run it all these years,” but he held onto it for the perfect chassis. “Front end is a one-off my brother, Sam Pirrello, built in ’69. It has no pinch bolts at all. Well, just two in the top of the legs to hold ‘em to the top tree. The rear legs are seamless hydraulic tubing. He ran it for 35 years on his bike, now mine.”

Tranny
Check the hydraulic shifting mechanism off the clutch arm.

I started to ask him about his name, then he told me he did some time, so I left it alone. It nagged me, though. This bike had street class from the ‘70s and rare innovations. His shop resides in the mountains in the same town where the man who designed the Quick Silver Carb for Edlebrock Performance developed the Lake Injector Carb. Must be something in the water.

shifter
The brake/shifter.

You need to look closely at this bike. The trans is a cow pie rotary top with a long main shaft. “I made the trans plate out of aluminum to offset it and make it work.” It’s hard to see but he made a jockey shift with a dirt bike master cylinder attached and brake lever. “A hydraulic braided brake line runs to one of the two calipers on the rear rotor to hold bike on hills and help drag it down at speed.” Take a look at his brother’s front end again. There ain’t no front brake. That was smart thinkin’.

rear wheel
One caliper is connected to the lever on the shifter arm.

That’s not all. He found a COC floor mounted sand rail control set, turned it upside down, made the pegs and made it fit the frame. “I also made the hydraulic clutch set-up with a pull slave cylinder,” said Algie, “so I could run the same foot pegs on both sides.” He made the foot pedals and ran bicycle pegs.

shifter
Other side of the shifter arm.

“The carb is a old Weber with a manifold my brother, Sam, made out of three pieces to adapt it to the Knucklehead intake,” said Algie. There was that name again. I had to pump up the nerve to ask him where the hell it came from, the bottom of a stagnate pond?

front pegs
The sand rail controls.

The rear brakes are Wilwood duals, but one caliper is linked to the right foot peg and the other to the Jockey shifter. He made the oil bag out of an oxygen cylinder tank, and the dual filter set-up came from a car. He also manufactured a billet dipstick from a car trans stick.

oil tank
The Oxygen Tank oil bag.

“The headlight is off a 1940 wrecker and came with a blue glass bulb,” Algie said. “I removed it and set a sealed beam in the bucket. The taillight was givin' to me by a friend in Illinois. Guy found it in a barn, and I have yet to find out what it came off of. It says do-ray 466, and has a glass lense.

carbs

“I built this bike in a cramped garage, after I got out of prison, with very little cash flow,” Algie said. “I used only a drill, saws-all and files. I handled all the polishing by hand. The cases were the hardest. Ya see, when I came home, all I had left was a frame, front end and my motor. I did work for some parts and was able to finish it for less than 4 grand.”

Most of what he did you can’t see. The work went into the motor. It’s a stock 74 with 10.5:1 compression pistons, .020 over, and he rebuilt it with the very best Andrews cams. He ported the heads himself and cc’d the top end with Kibblewhite valves, Amco guides, springs and retainers.

left side

The rear sprocket is a 42-tooth job for tall freeway gearing. “It’s not much out of the hole,” Algie said, “but pulls like a locomotive on the top.” He put ten long studs in the clutch and welded the suckers in place. “The wheels were freebees, H-D 9-spoke mags. I mounted the tires in reverse, and to this day only one person has noticed.

He’s won several shows with it. “I won best in show at the Big Red Machine Motor Cycle Show, August 21, 2004 sponsored by Riverside County Choppers,” Algie told me. But he rides the shit out of her. “I rode to Port Costa in the Bay Area over Halloween. “I came back nonstop at night. Last night I rode to Riverside and Pomona, so I don’t think she’s a bar hopper. Hell, I rode it to Illinois in ’81. It was in Choppers mag, January ’81 but looking a lot diff.”

right side

Bandit wasn’t around so I downed a couple of Coronas and loosened up. I had to know the background behind the name. “What gives with the name,” I sputtered?

front left

“My old lady called our bikes Killing Machines, so we named the shop Killing Machines Choppers,” Algie said. “It’s a full service barn. We have a certified, factory-trained machinist who rebuilds engines. We fab, machine and paint bikes.”

“No, no,” I said, “what’s the story behind your goddamn name.”

“You know,” Algie explained. “Your mom called ‘em death traps. Oh, the seat was made from a sheet of aluminum off the side of a bus, then covered with leather from an old jacket and carpet from a car trunk. The rear foot pegs are handmade. I built ‘em for the girls to enjoy…”

riding

I swallowed the last gulp from my third beer and my bravery expanded. “I’m not asking about death traps, or the name of your dog. I want the fuckin’ story behind Algie.”

“Okay,” Algie said with a snap. “I know you’ve been drinkin’ Snake. If I were a snitch I’d call Bandit. My dad’s name was Peter and my folks grappled over what to call me. They were determined not to come up with a name like Jim Shoe Pirrello. So my mom came up with Algernon Thackerberry. No one has ever been able to get his or her tongue around that one, so it ended up as Algie. Got that?”

I knew I was in trouble. So I decided to back off. “Sure, sure,” I said. “I’ve got to get back to work, now.”“You best, pal,” Algie said and hung up.

–Snake

Killer logo

18630 COLLIER AVE UNIT 0
LAKE ELSINORE, CA, 92530
1 888 900 KILL

front

Killing Spec Sheet

OWNER: Algie Pirrello
CITY: Lake Elsinore
STATE; KILLAFORNIA

GENERAL:

FABRICATION: ALGIE JIVE KILLING MACHINE CHOPPERS
YEAR/MAKE: 1945 KNUCK
ASSEMBLER: ALGIE JIVE KILLING MACHINE CHOPPERS
TIME: 7 WEEKS
CHROME & POLISHING : ALGIE JIVE KILLING MACHINE CHOPPERS

engine

ENGINE:

YEAR: 1945
REBUILDER: LUNA
IGNITION: MORRIS MAG
DIPLACEMENT: 74 CUBIC INCHES
CAM: ANDREWS
CARB: WEBER
PIPES : SHOT GUN

tranny

TRANSMISSION:

YEAR: 1980
MAKE: H.D
MODEL: 4-SPEED W/ KICKER

PAINTING

MOLDING:ALGIE JIVE KILLING MACHINE CHOPPERS
PAINTER:ALGIE JIVE KILLING MACHINE CHOPPERS
COLOR: BLACK
TYPE:PPG
SPECIAL PAINT: GHOST FLAMES

FRAME:

TYPE: JAMMER
RAKE: 40 DEGREE
STRETCH: NONE
MODIFICATIONS: BACK BONE RAKE, CUSTOM
FOOT PEG & KICKSTAND MOUNT

ACCESSORIES:

HANDLE BARS: HAND CUFF SPECIALS
RISERS: H-D
HANDLE BAR CONTROLS: SNAFU
FENDER: FLAT CHROME
HEAD LIGHT: UNITY
TAILLIGHT: UN KNOWN
PEGS: BICYCLE
FOOT CONTROL: CUSTOM CNC ALGIE JIVE
ELECTRICS: GEN/REG NO BATTERY
GAS TANK: PEANUT
OIL TANK: FRONT MOUNT CUSTOM ALGIE JIVE KILLING MACHINE CHOPPERS
PRIMARY: BDL
SEAT: WHAT'S THAT
MIRRORS: BICYCLE
GRIPS: BICYCLE

FRONT END:

TYPE: SPRINGER ONE OFF
BUILDER: SAM PIRRELLO

rear wheel2

WHEELS:

MAKE: H.D
SIZE: 16 STOCK REAR 19 STOCK FRONT
TIRES: DUNLOP
BRAKES: WILLWOOD

PHOTOS:PAUL CORBIN, KILLING MACHINE CHOPPERS

left 34

girlsa

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“Kiss My Wheels” Bobber

Kiss

February 05. On a long night trip back home, I urgently need to fill-up gas and myself. Next exit is a truck stop (even on the road, not necessarily the best food destination). On the other side, surprise: the waitress is extremely young and hot looking. Must have no Hooters in town.

Don’t know why, all at once I remember the song from the band “The Byrds” (I am a baby boomer). “Who never fell in love with a truck stop girl.” Being not a too-old baby boomer, I even remember the lyrics, ”Taillight flickering as he pulled up to a truck stop. He was on a ten cities run, in love with a Truck Stop Girl. Her hair piled up high and she had a look in her eyes that would turn any good man’s blood to wine. He was so young and on a 10 cities run, just in love with a Truck Stop Girl.”

Don’t know about other custom builders, but my inspiration is always words, colors and shapes. I have the words (from the Byrds), the colors (of the taillights and neons in the night), and the shapes (of the girl). Immediately I try to imagine the bike, I should arrive on, to impress this truck stop girl. It has to be a bobber with both clean & sexy lines, to be both reminiscent of the past but looking young, with a dose of paint job humor to make her smile and start a conversation.

Spike mirrors
Cyril's Spikee Mirrors.

One week sooner, Steve from Pin Up Girls Wheels had the good idea of emailing to me pictures of his weird new wheels. I immediately imagined my bobber wheels all red except pinup girls sparkling in polished aluminum, in each and every spoke.

Spike grips
Cyril's Spikee grips.

I don’t read many motorcycle magazines (to not be influenced by what my fellow builders are doing), but I know all the parts on the market. So, even far from the office, I can, in front of my pretty waitress, address a list of all basic parts I needed to get started: A rigid goose neck frame from Santee, an Evo TP engine (for reliability) dressed with Pan Style Rocker Covers from Exotic for the retro look, a narrow primary drive from PM to mach the small size of the bike, an Exile chain sprocket system for simplicity, and my new parts that I need to show for the 1st time: Z bars, spade sidemount, Spikee coil bracket, and Springer front end.

Spike risers
Spikee Risers.

Wondering about my scribbling on the napkin, the pretty waitress asks me if I need directions (probably also because my accent can make her think I am a tourist). I answer, “To go back home, No. To design a bike, Yes.”

Motor mount
Cyril's signature top motor mount.

So, she says, ”You are like O.C.C?”

I said, “Yes and No.” Then, I sketched the bike for her, but kept the sketch for my collaborators.

Oil tank
Huze designed oil tank.

The bike made its first trip on the show tour in September during Las Vegas Bikefest. On my display, Lynn Jones, a former client, discovered it, signed the deal by just shaking my hand, and bought it the day after during the Fremont Street Bike Show. “Kiss My Wheels” won 1st place, and the young pretty truck stop girl won my heart for helping me design with this bike.

Kiss1

–Cyril Huze

Kiss My Wheels Specs

Owner: Cyril Huze
Designer & Builder: Cyril Huze

General

Fabrication: Cyril Huze Customs
Assembly: Cyril Huze Customs (Gary Schmitgen)
Year/Make: 2005 Cyril Huze Special Construction.
Chroming: Atlantic Coast Plating.

Frame

Builder: Santee/Chica Modified Huze
Type: Rigid Gooseneck

Engine

Year/Model: Pan/Evo 2005 TP Eng.
Displacement: 114 CU
Pistons: TP
Cases: TP Polished
Heads: TP Polished
Cylinders: TP Powder coated Spicy Candy Apple
Lifters: TP
Oil Pump: TP
Carb(s): S&S G
Pushrods: TP
Motor Mount: Huze
Rocker Boxes: Exotix Pan Style
Air Cleaner: Huze
Pipes: Huze

Kiss5

Transmission

6-speed

Painter

Artwork: Chris Cruz

Kiss2

Accessories

Mirrors: Huze
Risers: Huze
Bars: Huze Z-Bars
Clutch: Hydraulic In Frame
Hand controls & Grips: OMP/Huze
Foot Controls & Grips: OMP/Huze
Coils Bracket: Huze
Front Fender: None.
Rear Fender: Huze
Gas Tank: Huze
Gas Cap: Huze
Oil Tank: Killer Chopper
Headlight: Cyclone
Taillight: Huze Spade Sidemount
Primary: PM Contour Painted
Seat: Jeff Phipps

Kiss4

Forks

Springer Narrow

Kiss3

Wheels

Front:
Type: Pin-Up Girl Wheels Painted.
Size: 21”
Tire: Avon Venom 80/80H x 21”
Brake: PM.

Rear:
Type: Pin-Up Girl Wheels Painted
Size: 18 ”
Tire: Avon 180/55 x 18”
Brake: Exile Chain Brake Sprocket.

Truck stop girl
Could she be the truck stop girl? Photo by RFR.

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