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Legend of The Airplane Motorcycle

Rotary front

Here’s the deal, stirred up a couple of weeks ago with one shot of the above motorcycle, based on a seven-cylinder Rotec rotary airplane engine. Rumors spread quickly and we received another shot of an inline 8-cylinder airplane-based, rotary-engine motorcycle.

7-cylinder

Of course I contacted my rare-motorcycle guru, Don Whalen, of Sierra Madre Motorcycles in Pasadena, California. He confirmed that the first motorcycle was spotted at the Legends of The Motorcycle Concourse in Half Moon Bay, California, a few weeks ago. “Jesse’s staff was having difficulty pushing the motorcycle across a grassy knoll,” Don explained. “It was so low the engine hung up in a grassy ridge and they had to recruit help to move it.”

Shop shot

He mentioned Jesse James, but I need confirmation. Another reader, Larry Curik, of Lone Star Choppers mentioned the bike to me and suggested that Jesse built it, based on the WCC frame emblem on the neck. I needed another confirmation and received a strange e-mail from Jesse about Sturgis, but at the bottom were two, out-of-focus shots of the bike in his shop. Done deal?

Shop shot2

Ah, but the mystery didn’t end there. We are still trying to locate the owner of the 8-cylinder Rotary. In the meantime Don explained that in 1921 a German company produced 5-cylinder, 4-valve-per-head, dual over-head cam, airplane-based motorcycles.

Some 2000 Megola Motorcycles, from 1921-25, were produced with direct drives, no transmissions and the suggestion to orbit intersections, if you’re unable to enter. The Gnome-Et-Rhome engines powered the front wheel. These same engines powered WWI Sopwith Camel bi-planes and were so powerful that they had a tendency to flip the planes during take off. You can imagine the gyroscopic effect on a motorcycle’s front wheel.

Here’s a quote from a Sopwith Camel history site: The First World War saw the advent of the airplane as a viable military weapon. In a period of only a few years, military aircraft advanced from rudimentary flying craft to killing machines. During this time, aerial superiority over the front changed hands as often as new designs were introduced. In 1916, the Germans controlled the skies over the trenches, and the English developed three fighters to regain control of the air war.

The best and most famous of these three designs was the Sopwith Camel. Small and lightweight, the Camel represented the state-of the-art in fighter design at the time. The Sopwith Camel shot down 1,294 enemy aircraft during World War I, more than any other Allied fighter. However, it was so difficult to fly that more men lost their lives while learning to fly it than using it in combat.

Rotary

So far the only know sighting of the Jesse James' version took place at the Legend of the Motorcycle: International Concours d’Elegance, the first world-class concours exclusively for motorcycles.

Rotary engine right

The Saturday, May 6th inaugural event attracted approximately 4,300 participants to the lush coastal lawns of the Ritz-Carlton in Half Moon Bay, California, and raised over $22,000 for charitable organizations.

In attendance were entrants and spectators from five continents admiring the more than 250 motorcycles on display, ranging from an 1895 Pennington brought down from British Columbia to a 2005 KTM Moto GP factory racer shipped over from Austria. While the concours only judged bikes made before 1976, many later models were on exhibit to represent the evolution of motorcycling. Whether it was a 1995 Britten or a recent custom creation from Arlen Ness, almost every facet of motorcycle sport and culture was represented.

Rotary right rear

Kiehl’s Since 1851 sponsored the Steve McQueen Award conferred by Ewan McGregor and Peter Fonda, along with Steve McQueen’s last wife, Barbara Minty McQueen, to Jim Lattin of California for his 1928 Cleveland Racer, while the Best of Show went to a 1940 Crocker owned by Mike Madden of California.

Pictures, a list of class winners from this year, and a complete list of sponsors are available on the website, www.LegendoftheMotorcycle.com.

Rotary engine front left

“We couldn’t have done it without everyone’s support and we’re already planning for 2007,” says Zaugg. Next year’s event will take place the first Saturday in May and will have as its featured marques Vincent, Excelsior and Henderson.

They had a cool event, but didn’t have a Megola Motorcycle, but Don spotted one on E-bay less than a week ago. “Jay Leno has one,” Don told me, “but there are very few still around. They are worth between $150,000 and $200,000.” We hope to bring you more on this mystery as it unfolds.

AIRPLANE BIKE UPDATE: Less than 24 hours after this article launched, new information appeared on my screen. I’ll let Philip Wakeham’s words straighten out mine—Bandit.

megola

Greetings from England.Loved the aero-engine bike article.I’ve attached a pic of the Megola, a fantastic machine, but it didn’t use the engine form a Camel!

Sopwith used a variety of engines from 100-hp Gnome, 130-hp Clerget to the 150-hp Bentley, but they were all big 9-cyl rotaries. Incidentally they didn’t have throttles power was reduced by cutting the ignition “blipping” whilst landing.Also none of the bikes in your articles are Rotary engines! They're all Radials, the difference being that rotary engines the entire engine rotates whilst the crankshaft stays still!! Where as radials work like conventional engines with the crank rotating and the engine staying still.

The Megola did use a rotary the whole engine spinning with the wheel.

Verdel

I've also included a pic of another bike with a small radial claimed to be a French bike from the 1900s but in fact made recently in England.

Though one of my favorite aero-engine bikes is the Curtis V8

Hope this is of some help

–Philip

P.S. did you here about the Australian guy who cut to cylinders off the end of a 27L (1647ci) Merlin v12 out of a spitfire to make a v twin for his bike! There are pics on the web some where.

Here’s what we know about the bike in the second image from the top: It’s a Rotec's 7 cylinder 110HP R2800, and they make a Rotec's 9 cylinder 150HP R3600.This 80% Stearman is Under Construction.It’s the1st Chopper to have a R2800 Fitted.Credits go to: Rotec's Paul, Hevle's Eric (Stearman), Ron Herron (Little wing) and John Levey (JRL Motorcycles)

You can Contact Rotec Engineering on International dial 61 3 9587 9530 9.00am to 5.00pm Melbourne Australian time, or within Australia call (03) 9587 9530 or Mobile 0412 469 964.

rotor motor

Latest update 7/06:

My name in Mike Redpath. I was the person who was originally contacted to modify the motor to work in a bike frame. The work was done 3-4 years ago. A guy from Kansas (can't remember his name) called me with a project and would not tell me what it was except he wanted to modify a Rotec engine. When he showed up at my shop and had a bike frame in his van, I knew it was going to be a challenge to make the motor work like he wanted it installed.

A very good friend of mine, Robert Barnett, is a tool and die maker/machinist did all the machine work. We never mounted the motor in the frame, so I can't say if that is the frame the guy had or Jesse's frame design.

I always wondered what happened to the bike. The person we did the work for wanted to sell it to Jay Leno, Jesse James, or some like that who had the resources to bring the idea to life. Anyway's, while watching “Motorcycle Mania 3” a couple years ago when it came out on TV, I caught a glimpse of the motor sitting on the back bench of Jesse's shop. I am glad Jesse did finally build the bike. We had real doubts the bike would work and viewed it more as something to look at. I have included a picture of me (on the left) and the guy we did the work for (on the right).

4F
I have shots from the original motor to removal of rear accessory drive all the way down to the crankshaft.

5f

7f
These pics show the plantary gears in the nose case that were removed and was replaced with the machined cover you see on the front of the bike. The parts are some of the new parts that were machined to make the rear output shaft work. The way the intake plumbs into the center of the rear case was odd and required a special billet adapter made to relocate the carb out of the way of the output shaft that had to come out of the back of the motor.

2f

3f
These final 4 pics show the parts going back on and the final product. That is me on the left and the original owner on the right. Don't know if you can see it in the pics, but the modifications were done around January 1 2003. Let me know if you have any other questions. I will also be putting this info on my new website www.Musclerodz.com which should be up in 4-6 weeks when our new speedshop opens up.

Mike Redpath
405-414-1072

7f2

Redhead
Ah, but a redhead toast to all who have kept this mystery alive.

This just in from a Bikernet Reader:

Rotarybike
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8th Place European Championship 2006

eurologo

H84

The finals for the Official World Championship will be held during Sturgis Bike Week in the United States later this year (August 6th-8th). The European and World Championship program, includes endorsements of approved national affiliate events around Europe and elsewhere. It all comes together this year in Sturgis. We’ll bring you the final report and winners in September.

H01

This is our last feature of the winners, out of 127 entries. As you can see, this is the first chopper in the mix, and wouldn’t you know it—Robin Bradley didn’t cover this bike in his report, although it extended to 10th place. I’m sure he didn’t intend to dismiss the 8th Place winning bike by Thomas Habermann of Habermann-Performance GmbH in Erbach-Ringingen, Germany. From my standpoint the chopper gods would spit on my grave if a glistening chopper wasn’t represented and this is one helluva example.

H81

May the evil spirit of the night who draws us into dank garages with perfectly fine motorcycles, praise this offering. He is the one to drives us to dismantle highly engineered machinery, strip it to its barely functioning core, modify it beyond all reasonable means, remove anything that doesn’t speak of the night, shapely women and treachery, adorn it with layers of paint worthy of fine art and ride the sonuvabitch to hell.–Bandit

H49

Photos and most text courtesy of:
Robin Bradley
Publisher/Owner
American Motorcycle Dealer
robin@dealer-world.com

Avon Banner

H33

8th PLACE EUROPEAN CHAMPION 2006

Bike Name: Balor

Business: Habermann-Performance GmbH
Erbach-Ringingen, Germany
www.Habermann-Performance.com

Builders’ Name: Habermann-Performance GmbH

Owner’s Name: Thomas Habermann

H46

Year/Model: 2006

H90

Engine Make/size: OEM Twin Cam 1550ccm

HO9

Frame Make: Habermann-Performance GmbH
Type: Rigid (oneleg)
Rake and stretch: 40° 5-inch

H36

Transmission: 6-Speed

HO6

Wheel (front): 2,5″ x 19″ RC Components
Wheel (Rear): 12″ x 17″ RC Components

H28

Brakes (front): 2 Kolben PM
Brakes Rear: Felgenbremse Habermann-Performance

H13

Tyre (front): 90-90-19 Avon
Tyre (rear): 330-35-17 Avon

H94

Painter: Bianca Hennig Fanta D

H96

H87

Chroming/Plating : Fa Kiesling D-Neusäß

H92
www.AMDProShow.com

eurologowhite

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The TwinPan Entry

Bogart logo

Bogart 1

This is an interesting one, out of Southern California. He's a builder who has focused, for the last eight years, at bringing out the very best in stock bikes. Bogart is a Sr. Designer for AT&T, which means he designs a good deal of the company's advertising–that's substantial.

Fatboy
Bogart’s first Fatboy.

He rode bikes most of his life until the family code took over and he stepped out of the lane for the kids. But eight years ago he jumped back into the fray, at 39 years-of-age. “I cleaned up my life, walked the straight and narrow, but didn’t lose my exuberance for motorcycles,” Bogart said, but he also didn’t like the custom shit he saw in the streets. “So I bought a new Fat Boy and went to work.” His first effort entailed stripping the bike and doing the neccessities-pipes, wheels, brakes, intake, etc. Then he met Lou Trachenberg (RIP) from STD and the former master installed a 95-inch kit, while Bogart designed parts and worked over the paint.

Kart

Since then he messed with an FXD, three Sportsters, a Yamaha Quad Raptor and a Shifter Kart, 0-60 in 2.8 seconds go-cart (?). I don’t get it either, but no man is forced to just toy Harleys.

Bogart 34

Then he picked up this ’04 Springer Softail and tore into it. “My garage is 1000 sq. ft. and it's got a Handy Lift, air lines routed, blast cabinet, roll away, parts washer, metal shear, rolling mill, drill press, buffers & polishers, grinders, etc,” Bogart said. He’s got everything but a lathe, Bridgeport, and the English Wheel is soon to come. “I was a CNC Machinist at Lockheed before I got into design. I broke my back and couldn't do physical labor anymore.”

“In my mind I wanted to create the perfect Softail,” Bogart added while petting one of his four Border Collies. “I started with the Heartbeat of the bike, the engine.” His notions came from some of his pals, like Paul Cox, Kirk Taylor and Trevelene. “I respect them as builders and human beings. They have been very influential and genuine to me.”

Bogart 42
He also like the way the wild bars equate to the horns on dem bulls.

He returned to STD and discussed his real Twin Cam/Panhead notion. “I didn’t want just Xotic covers, but build an engine as close to a Pan replica as possible, with 124 inches and external oil return lines,” Bogart said. “The STD team, Marty, Rich and Craig, stopped what they were doing, gathered ‘round and pitched ideals.” As it turned out real Panhead covers were used over highly modified EVO heads. Fins were reshaped and sparkplug hole bridges modified to keep the Panhead appearance alive. Finally, Tay Herrera added the finishing touches with his bad-ass engraving.

Bogart 86

Bogart has an interesting perspective on bikes shows. “So far I only compete in the street category,” he said. “I enjoy building and competing with stock motorcycles. In a sense I respect the factory engineering and know that I can mess with a company bike without fooling with the design structure. Most Harley owners can see the details in contrast to their own bikes. It’s easy to relate to a bike like your own. Besides that, I know I’ll be safe on the road.” Out of seven shows entered he took first in six events.

Bogart 44

Although the bike contains a level of gold glitz, he scavenged some parts including the Cycle Smith fender struts and the catseye dash from swap-meets. He tore the springer front end completely down, then rechromed and powder-coated components including the front legs and the internal springs. Then he gold leafed the tree section on the back legs for that continuity with the paint.

Bitchin’ Rich built the seat and questioned the gold latigo lacing, but it works. “You can’t slip a hair between any component and the seat.” Bogart said. “It fits like a glove and minimizes vibration.”

frame

He’s now ready for his first ground-up custom build. “I designed a frame and Scott Long built it,” Bogart said. “I need to sell the TwinPan so I can fund the next project.” You can tell Bogart has the eye for building bikes. We look forward to his first ground up. It’s gonna have class.

Bogart 78

Scott47

Bogart logo
Bogart is his true last name. “It was cool in some respect and a bummer in others,” Bogart said.

Bogart 76

The Bogart TwinPan Bikernet Tech Sheet

General

Owner: Danny BOGART
City/State: Corona, CA

Builder: STD-Marty Harrison, BOGART Cycle Design
E-mail: bogartcycledesign@sbcglobal.net
Fabrication: STD Development, BCD
Manufacturing: H-D

Bogart 54

Engine

Year: '04
Make: “Frankenstein”
Model: TwinPan
Displacement: 124 cu in
Builder or Rebuilder: Marty Harrison
Cases: H-D
Case finish: Polished
Barrels: Randy Torgeson – Hyperformance
Bore: 4.125″
Pistons: JE
Barrel finish: Satin Black
Lower end: HD Cases
Stroke: 4.625″
Rods: Jim's
Heads: STD Custom
Head finish: Polished
Valves and springs: Kibblewhite Black Diamond
Pushrods: Crane
Cams: Bob Woods .690
Lifters: Jim's
Carburetion:
Other: 54mm Zippers EFI

Bogart 72

Transmission

Year: '04
Make: Jim's
Gear configuration: 6 speed with Kicker
Final drive: Chain
Primary: BDL
Clutch: BDL

Bogart 84

Frame

Year: '04
Make: H-D
Style or Model: Softail
Stretch: no
Rake: Stock
Modifications: None

Bogart 55

Front End

Make: H-D
Model: Springer
Year: '04
Length:
Mods: Powdercoated Spring Fork & Inner Compression Springs,Gold Leafing & Pinstriped

Bogart 64

Sheet metal

Tanks: H-D
Fenders: H-D
Panels: Cateye Dash, Frenched Turn Indicators
Oil tank: MidWest.
Other: Cyclesmith's Fender Struts

Paint

Sheet metal: Buck Wild Designs
Base coat: Candy Apple Red & Black Cherry Flake
Graphics or art: HD Single Wing logo / BOGART Cycle Design
Special effects: 24 karat gold leaf striping by Buck
Pinstriping: Buck Wild / Rock'n'Roll Paintworks

Bogart 46

Wheels

Front
Make: American Wire
Size: 3″x21″
Brake calipers: PM
Brake rotor(s): Spoke-style, floating
Tire: 120/70×21″ Metzeler

Rear
Make: American Wire
Size: 3.5×18″
Brake calipers: PM
Brake rotor: Spoke-style, floating
Pulley: Sprocket by KC Creations
Tire: 160×18″ Metzeler

Controls

Foot controls: Supreme Legends +2″ / Novello Pegs & Pedals
Finish: Polished Billet
Master cylinder: H-D
Brake lines: Earl's
Handlebar controls: Joker
Finish: Polished Billet
Clutch Cable: Barnett's

Bogart 82

Electrical

Ignition: Keith Terry Components
Ignition switch: H-D
Coils: Dynatek
Harness: H-D
Headlight: Headwinds`
Taillight: Drag
Accessory lights: Hell no
Electrical accessories: Terry Components Closed Loop System.
Switches: Joker
Battery: H-D Gel

Bogart 65

What's Left

Seat: Bitchin' Seat Company / Bitchin' Rich
Pipes: Paughco
Mufflers: Paughco “candlestick” style
Exhaust finish: Chrome, 1/2 wrapped
Gas caps: H-D
Handlebars: J&L “Hoppers”
Grips: Todd's Cycle
Pegs: Novello
Oil filter: H-D
Oil cooler: Spugin w/thermostat
Throttle: Joker
Throttle cables: Barnett
Fasteners: All Stainless

Bogart 66

Specialty items: External Oil Return Lines & Top End configuration by Marty Harrison at www.stddevelopment.com.

Custom Hand Engraving by Tay Herrera. www.tarrera.com

Leatherwork by Bitchin' Seat Company. Bitchin' Rich.www.bitchinseatcompany.com

Cateye Dash by Rock'n'Roll Paintworks. Randy Morton.

Goodson Air Cleaner / Irish Rich.

Comments:I think I should give thanks to Mid Hill Dairy too. Bill & Dee Van Leeuwen are my friends who own the property and the bulls. Believe me, them bulls went ape-shit when they heard me ride up and ride around on the property…damn near stampeded my ass!

Credits: Thanks Marty, Terri, Rich, Craig, Tay, Bitchin', Kathie, Mr. Miller, Johnny Y…and of course, Bandit.

Terrera Banner

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Cyril Huze Bombshell

Looking at my computer screen this morning seems to require more effort than ever before. My life has been turned upside down with job craziness, bike-breakdowns, new-car fever, bitching wife, and ranting editor. It seems every direction I turn is prepping me for a smack in the mouth and the only thing I can do is suck down this stale two-day-old coffee and swallow each rancid, bitter, slug hoping my taste buds eventually become numb to the taste.

1

I have been up since three this morning to a crying puppy that is fighting me every second of his existence on trying to housetrain. I have never heard of a dog that will openly mess in his or her cage until I purchased this Satan dog from a pet store. Whoever has cleaned the mess of a boxer at three in the morning knows exactly what I am talking about. It seems everything this dog sees and smells comes shooting out of his butt hole shaped as a turd, but still holding enough of it’s origin to make it recognizable. Oh look, another poop shaped pair of my wife’s panties.

So here I sit contemplating murdering the feeblest creature who happens to carry the least threat to my overall problematic life, when I notice several new e-mails from El Bandito.

2

Great! This guy always knows when to shovel more dirt on top of the man grasping for air and clinging to life by a hair.

I opened the e-mail to find a feature on Cyril Huze’s new creation, a Bombshell decorated bike he describes as a Bobber (His style).

Well, anyone who knows Cyril Huze’s work knows his bikes are worth checking out. He makes a very clean, ride-able, world-class detailed, functional custom motorcycle.

3

The dog is whimpering in his cage, right now, so I am having to concentrate deeply on typing this sentence instead of shoving my Buck Knife into the side of his neck and bleeding his ass out. I really cannot stand a dog that doesn’t listen, and even worse one that whines.

Time for a tall Styrofoam cup of coffee from the local Exxon gas station.

I’m standing in line at the station holding my coffee in one hand and eating a breakfast sausage in the other, when I notice a rack set up two feet away from the check-out counter. It is labeled “Choppergear”, and is filled with sunglasses, bandanna’s, air fresheners, small replica choppers, and various stickers. The bottom row catches my eye with a sticker that reads:

“Bobbers were the original choppers”

I realize we live in an environment and society that will make money where it can. That has never bothered me, but something about that sticker really made me think about how much the biker world changes with each passing season. To tell you the truth, I could give a fat rat ankle what people classify their bikes as. Be it a chopper, bobber, bar-hopper, or even a damn showstopper, it is still just a motorcycle. Motorcycles are meant to be ridden. So this bike from Cyril is a classically styled machine with all of Cyril’s modern touches and artistic talent on full display.

4

In Issue Number 34 of The Rodder’s Journal, Chris McCreary describes artists and their work clearer than I have ever seen or heard.

“Artists talk about ‘transference’. It’s a term that’s used when an artist thoroughly and accurately conveys their emotions, impressions, and ideas to an audience through their art. It’s when you feel what the painter was feeling, and when you look at a subject in the same way a sculptor did. Usually transference occurs, thanks to the artist’s technique and their stylistic choices. In a very basic sense, bold reds evoke anger and energy, blues hint at sadness, and so on. But it goes far beyond color. While good artists account for all of this when they work, it’s the artists who best facilitate transference that usually get called great.”

Wow! Is that incredible, or what. That’s exactly what makes Cyril Huze’s “Bombshell” a beautiful piece that we all can understand. He uses all the mediums of art and incorporates them into an actual motorcycle that you can ride. That’s what it’s all about, building bikes that are meant to ride. All the other media glamour and bullshit associated with TV, Merchandising, and Labeling is just that; bullshit. Bikes are made to be ridden, and this one is no exception.

5

Study these pics and enjoy the “transference” as you feel the spirit of a true artist travel from the screen of your computer straight into your soul.

6

Here is a small note from the man himself,

“Attached are the pictures, tech sheet and a short intro on a Bobber (my style) called Bombshell.

Notice:

1- the custom chromed frame (double curved running around the engine cases)

2- the engine is an Evo TP fitted with aftermarket Knucklehead Rocker Boxes.

3- The oil tank

4- The hand tooled left bag with battery inside and cable running inside frame tube.

Hope you like it.

BOMBSHELL

A Pin-Up Goes To War

Airplane nose art: a tradition associated with the warrior’s desire to decorate its instruments of war. As a way to tease the enemy, for good luck and to boost the morale of the crew. And for this, nothing better than a sexy and unabashedly American bombshell. A pin-up goes to war. Pretty deadly for the enemy. A Bombshell on a Bobber. Does it make you tick?

Bombshell Tech Sheet

Owner: Lynn Jones
Designer & Builder: Cyril Huze

General:
Fabrication: Cyril Huze Customs
Assembly: Cyril Huze Customs
Year/Make: 06 Cyril Huze Special Construction.
Chroming: Chromemasters

7

Frame:
Builder: Cyril Huze, Chromed.
Type: Rigid 180/200

9

Engine:
Year/Model: Special Knucklehead/Evo 2006 TP Eng.
Powdercoating: Sumax
Displacement: 114 CU
Pistons: TP
Cases: TP Polished
Heads: TP Teal Green
Cylinders: TP Teal Green
Lifters: TP
Oil Pump: TP
Carb(s): S&S G Chromed
Pushrods: TP
Motor Mount: Huze
Rocker Boxes: Knucklehead.
Air Cleaner: Huze Spade Velocity Stack

14

Pipes: PCC/Huze

Transmission:
Type: 6-speed

Painter:
Design: Cyril Huze
Artwork: Chris Cruz

8

Accessories:
Mirrors: Just Looking Forward
Risers: Huze
Bars: Huze
Clutch: Hydraulic In Frame
Hand controls & Grips: Rebuffini/Huze
Foot Controls: Rebuffini
Coils Bracket: Huze

11

Front Fender: None.
Rear Fender: Huze

12

Gas Tank: Foster Modified Huze.
Oil Tank: SPS/Huze

13

Headlight: Huze
Taillight: Huze.Spade Sidemount
Primary: BDL 3”

15

Seat & Bag: Hand Tooled Jeff Phipps

10

Forks:
Springer Killer Chopper Narrow Glide

Wheels:
Front:
Type: AWW 80-Spoke
Size: 21”
Tire: Avon Venom 80/80H x 21”
Brake: PM 2-Piston
Rear:
Type: AWW 80-Spoke
Size: 18”
Tire: Avon 180/55VR/18
Brake: HHI Sprockster.
Pictures: Don Rogers

Cyril Huze
www.cyrilhuze.com
Tel: 561-392-5557
Fax: 561-994-2672

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Lucky Devil Road King Transformation

The Beast in all it’s glory. This bike started life as a stock Road King.

This Road King project started out innocently enough; it was one hell of a nice day and I was working in the shop with the roll up door open when a guy pulled up on a bone stock ‘04 Road King.

I came out to the gate to see what he needed and he told me was looking for a fabricator. Someone had given him my name so naturally, I let him in. I gave him the standard shop tour and sat down to discuss some basic ideas as well as set an appointment to discuss the transformation in more detail. In the first draft, we retained the stock bags and a 180 tire for the front and rear were selected.

A bare naked street machine donning her new shoes.

CHOP-SUEY

The new tail section is adding a lower seat height and bringing the center of gravity to the ground. There will be no more sitting on this bitch, it is all riding in the machine and being one with it.

Once the neck rake was completed and after the new front end was on, we fabbed a custom top motor mount and mocked up the bike with the new wheels. Then the decision to change out the rear with a 240 rear tire was made. While we had to wait for a new wheel we were lucky enough to get what we needed from P.M. to keep the project moving.

Sleek and low. This is definitely not Grandpa’s Road King anymore.

From there it didn't take much time to get it chopped up and going in the new direction. While we had the frame cut apart the customer figured we might as well drop the seat as much as possible. The swingarm was stretched about 8″ to slam the seating area and widened enough for the new wheel. To clean things up, we decided to run a Performance Machine drive side brake system with a chain final drive. Since we planned on running Legend air shocks, the fender got tucked into the frame work and molded into the chassis.

dash

Getting prepared for the new grill. Lucky devil’s bikes all seem to have a few touches to them that help distinguish them from the pack, this little baby is one of them.

Fat, nasty, 7-Gallon gas tanks hold the fuel for the Ruby Road King.

For tanks, the customer had selected a set of 7 gal twin tanks to make them fit the bike. The bottom of the tanks were cut out, reshaped, and welded back together and then stretched. Since the beast was fuel injected, a custom access panel, fuel bungs, and larger crossovers were used. To top off the tanks, I fabricated an aluminum dash panel with a tilted and frenched-in instrument bezel to hold the custom red Dakota digital Speedo

Evil fat tanks sans dash. Even in bare metal form you can see the time and quality craftsmanship The Devil puts into every component of his work.

The fat ass tank with slick-as-owl-shit tank panel/dash.


Click to see morefrom Lucky Devil

The sinister front cowl! It looks like a knuckle that’s prepared to punch through the air like an evil fist from hell.

Custom floorboard mounts.

Once the construction of the air dam and grill began, the customer and I designed adjustable floorboard mounts. Once I had the seat pan fabricated and foamed up, I then finished the floorboards so the customer could be fitted to the bike again. We did this to ensure we had the foot boards and bars in the right spot. We ordered up a set of beach bars with Climax controls and fabricated a custom set of risers that were welded and molded into the bars to get them in just the right spot.

Naked bars with raw finish and visible machine-work.

Floorboard and brake mounting system personally done by The Devil. I don’t think you’ll see these on any shelves anytime soon.

Lucky Devil custom motor mount.

Rear section with a touch or two designed to set this bike apart from the pack.

Seatwork in progress.

The final mock up is almost complete.

The LED light strip and the license plate housing enclosed in the fender.

For pipes we started out with the idea of chopping up the fishtail slip on's and building custom pipes to have one on both sides, but after a mock up or two we settled on the current custom duals. The bike was stripped down and all sheet metal work, welding, and finish work completed. Then we added some trim to mount led strips for turn and tail lights. Next the plate mount housing was fabricated and composite was fitted and glued in. We then turned it over to Chino to make all the fab work look even better.

The custom exhaust you expect to get when dealing with a true fabricator…not an assembler.

With mock up complete, it is time to remove everything for cleanup, paint, chrome, and final assembly.

Cleaned, Primered, and begging for her Candy paintjob.

Once Chino finished slickin this rascal down, he passed it off to Mike, who laid down a sweet blend of custom base colors and candy mixes. He coated this baby with enough clear to give it some sexy shine.

Freshly painted mistress of the night ready to slink into the nighttime a whisper sweet nothings into the ears of incorrigible deviants who will never get off the street.

At last, she was back on my lift getting the chassis up so we could install a drive train. As I mentioned before, Ruby (that’s the bike), is fuel injected, so hiding all this wire was going to be a hand full. While I was hard at it with the internal wiring and plumbing, Joe was finishing the hand stained and stitched seat and tool roll.


Click to see morefrom Lucky Devil

Hand-tooled bag.

I hacked, chopped, stretched, and soldered for what seemed like a life time. I tried to use custom mini coils to hide them better but the new Fuel infected stuff has sensors built into the stock coils. First, I cut an old stock one apart to see how Harley was getting a reading back to the computer in hopes of figuring out a way to adapt the custom coils. In the end, I found that not only did I need to use the stock coil, but I also had to stick with the stock plug wires also so the computer can get the proper reading. This worked out well since the stock plug wires were made the same length and were long enough to make it in the air dam, and a new lesson learned.

Kent holding the guts and the spinal cord of the would be custom.

The buck stops here! This is where more than one would-be builder has thrown in the towel and screamed into the air, “Fuck it! I can’t do this bullshit!”

This is a shot of a well planned, cleaned up wiring section shoved into a very tight space.

Once I finished screwing around with the electronics and got her rolling, I headed off to Mancuso Harley-Davidson to get her tuned to the new pipes and intake. With the help of a Power Commander and some fancy little tool called a dyno, hopefully we could get her dialed in straight? As expected, we were able to get her running like a finely tuned machine.

Joe also had the opportunity to design and build a custom travel bag, extra tool roll and stick on rear seat pad.

I had the pleasure of taking the opportunity to put a few miles on it and, as with most projects; I wish I was able to keep it for myself. This Custom Road King can also be seen on the pages of Hot Bike Volume 39. No 3 2007.

Truly a one-off custom bike. Absolutely still carrying an official H-D VIN and registration. This should be a hassle free bike for years and years to come that is guaranteed to turn heads wherever it goes. The Devil has once again outdone himself.

Couple in sidecar
Bet mom and dad never saw a dresser like this one.


Click to see morefrom Lucky Devil

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Russian Builder Comes To Bikernet

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We received this brief feature from Alexey Mikushev from Russia. He doesn’t speak English, so had to rely on computer translator software, which is crude as best. Here’s a tad about the man nicknamed Simpson and his wild engraved bike. I’m sure we’ll hear and see more about his bikes in the future. He obviously has a lot of heart and dedication when it comes to building motorcycles.–Bandit

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Yes, Simpson is my nickname. My present name – Alexey Mikushev.

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Unfortunately, I badly know English language (I use online-translator). I am engaged in motorcycles since the childhood. I am typed experience at other people, much I take from books. Has seized an engraving, welding, sharp metal itself, by tests and mistakes.

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In my further plans – to open the workshop, to collect exclusive motorcycles to order, with engines v-twin, to earn it for a life.

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In the future I wish to buy one more garage, the good equipment and to type to myself a command of adherents.

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To see it on another site in English and Russian go here: http://www.ruriders.com/statia.phtml?month=022007?=eng&st_file=custombike/Crazy_Tarantas_eng.htm

Here's the Russian link. We had a problem coding it, so you'll be forced to cut and paste:http://www.ruriders.com/statia.phtml?month=022007&lang=rus&st_file=custombike/Crazy_Tarantas_rus.htm

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You can tell when the weed is flowing. There’s a haze over the work space, even in Russia.

Simpsonold2

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The Mystery Manx Cookery

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Editor’s Note: This is a mystery sled. As you will see it has function, heritage and obscurity. This story was written by Bill Stermer, in 2004, for some unknown magazine and we can’t find the owner, who once resided in the same port town as Bikernet.com, Wilmington, CA. Just a few blocks away he threatened to start building product versions. Our investigation continues. Enjoy the tale:

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This magazine is about hogs and rods. Or, you may refer to them as “Hawgs.” They’re usually Harley-Davidsons—or some other brand of bike that looks very much like a Harley—with a big V-Twin motor and more power that most small, and some large cars produce.

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There’s the missing builder.

Those traditional hawgs are fine for blasting down the highway or strip in a straight line, but if you want to seriously play in the curves they present some problems. Because they’re often designed as expressions of personal taste or as works of art, function can take a back seat to style. Such machines usually have a feet-forward riding position, a long (64 inches or longer) wheelbase, a raked (more than 34 degrees) fork and compromised or nonexistent suspension components in the interest of lowness and coolness. Try to bend them into a turn at speed, and the frame, exhaust system and/or engine parts will soon gouge the pavement, which rather impedes keeping up with the guys on their race replicas.

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These shots were taken of the broad expanse of Long Beach, California, and she fits the SM like a glove. We’re still trying to find our her name and more.

With that in mind, it’s a treat to meet Mike Cook of American Café Racers in California, and to study his unique creation, the Supermanx. Look at those lines, that tank, that—engine? It resembles a Harley mill, right? But it isn’t. Those who know their stuff may get that glint in the eye and tell you that the frame and tank resemble thos of Manx Norton, one of the best handling bikes of the ‘50s, and a perennial champion of the Isle of Mann TT races. Yet those who really know their stuff can glance at this bike and tell you that it seems to have the correct ground clearance, geometry annd suspension to handle the curves much better than any traditional hawg.

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Mike Cook is a Londoner, who moved to the States in the ‘80s, at the age of 16.

He was into the café racer scene, and rode the lithe, nimble bikes of the day, including the narrow Yamaha XS650 (which was an Eastern interpretation of the Triumph 650), and the two-stroke Yamaha RD 350 twin. While he never owned a Triton or a Manx, he thought that someday he’d like to build his own version.

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Over the years, his interest in bike building led him to a job with famed customizer Jesse James, of West Coast Choppers. There, he decided to build his café replica for himself at home, with a big-twin engine, of course. “I wanted to build a bike that broke the roles. I wanted to build the biggest, gnarliest custom café racer, something that wasnot riding someone’s else’s shirttails.” He went on to build them for others and started a company called American Café Racers.

In order to build a running prototype, he appealed to a friend who allowed Cook to meticulously measure the frame of his original 1953 Manx Norton. Cook wanted his bike’s frame to be stiff, yet spacious enough to cradle an enormous big-inch rather that the British 500cc singles from back in the day. He liked the triangulation of the Manx’s steering stem, but knew he needed a stiffer swingarm to handle the increased power. In the end, his frame was loosely based upon the Manx’s, but no two dimensions are shared with the original.

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There’s always room for another girl on the Beach.

“I took a survey of motorcycles that were reasonable handlers with steady steering and found their rake was 24-26 degrees. I went with a 61.5-inch wheebase and 28-degree rake for more stability.” Of his prototype Cook said,”Its handling is tight, but it’s not asmall motorcycle. It’s not lightning fast through the turns like a modern bike, but it likes comfortable, fast sweepers.” On his production models, Cook plans to steepen the rake to 26 degrees and shorten the swingarm for a 59-inch wheelbase, which will quicken handling. He uses a WP inverted fork with adjustable compression and rebound damping and Works Performance shocks.

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Cook also wanted his café racer to have carryover appeal to the American custom bike scene. “I wanted a big, macho, open-primary with a 3-inch wide belt.” Plus he wanted a right-side-drive transmission. Unfortunately, most right-side-drives are designed for big-inch customs with huge 250-series or larger rear tires. To clear that huge skin, builders move the drive to the right and balance it by shifting the primary case to the left. But Cook wanted everything tucked in, café style, around a 200-series tire, so he fabricated his own transmission mainshaft and primary. The result was his own proprietary six-speed transmission allowing him to run close-in rearset contros.

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His original powerplant of choice was a massive 124-inch S&S V-Twin, buy when the company temporarily halted production Cook was informed—no engine for 12 weeks. Merch Racing was going under, and Cook learned that one of its principals was doing his own engine called the Ultima. So he ordered a 113-inch version, an air-cooled 45-degree V-Twin with the same fin area as a Harley Twin Cam 88. Once the engine arrived Cook noticed that the Ultima had square fin edges, but he wanted rounded edges for a vintage look. He laboriously rounded each fin edge with a file, and finished the case and barrels with a vintage look. The tank is hand-hammered aluminum, and the seat is custom mad of leather. “It was very labor intensive to build,” Cook said.

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He estimates that the Ultima 113-inch engine cranks out close to 125 horses, whit Brembo brakes to control it. As for the bike’s performance, Cooks said, “It’s responsive. It turns well. It’ll do burnouts. It has so much grunt you could yank an ATM machine right out of a wall.” But it also shakes a lot. For that reason, Cook plans to power his production Supermanx with the 88-inch and larger Harley-Davidson Twin Cam B motors, which are counterbalanced for smoothness.

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Will his production bike handle like a Norton Manx? Most assuredly not. Will it haul ass? Absolutely! Price will run in the $40,000 range.

For more information:The investigation continues. If we can find Mike and he’s still building these bikes, we’ll let you know.–Wrench

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The Supermanx Tech Chart

General
Owner: Mike Cook
Where? Wilmington, CA?
E-mail: Americancaferacers@earthlink.net

Type of Bike
Make: ACR
Year: 2004
Model: Supermanx
Type: Café Racer
Fabrication: ACR/Mike Cook
Finish: Pagan Gold Metallic/Satin Black
Time: 18 months
Hardware: Stainless steel
Assembly: Mike Cook
Value: $55-65K

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Engine
Type: Ultima EVO V-Twin
Displacement: 113-cu. In.
Year: 2003
Horsepower: 125
Heads: Ultima
Valves: Ultima
Pistons: Ross
Cylinders: ultima
Camshaft: Ultima 620’Pushrods: Crane
Carburetor: S&S Super G
Air Cleaner: Velocity stack
Ignition: Crane
Exhaust: ACR/Mike Cook
Mufflers: ACR/Mike Cook

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I like that frame…

Frame
Type: ACR Supermanx
Year: 2004
Builder: ACR/Mike Cook
Stretch: zip
Rake: 28 Degress
Swingarm: ACR Supermanx
Shocks: Works Performance

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Forks
Type: WP inverted fork adj. comp/rebound
Builder: ACR/Mike Cook
Finish: Polished/black anodized
Triple Trees: ACR

Paint
Colors: Satin Black bodywork with metallic frame
Type: Two-part polyurethane
Painter: Mike Cook
Plating: Supreme, Inglewood, CA
Powder Coating: Verns

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Front Wheel
Rim: 19X3.5
Hub: Sportster
Builder: ACR/Mike Cook
Finish: Chrome
Tire: AVON 120/70 ZR 19
Brake: Brembo

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Rear Wheel
Rim: 18X 5.5
Hub: H-D
Builder: ACR/Mike Cook
Finish: Chrome
Tire: AVON 200/55/ZR 18
Brake: Brembo

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Accessories
Handlebars: Two-way adjustable by ACR
Risers: ACR/Mike Cook
Headlight: 7-inch combined w/speedo, tach by Mike Cook
Taillights: LED by ACR
Wiring: Custom ACR harness
Battery: Odyssey pc545
Seat: ACR/Mike Cook
Pegs: ACR tubular steel
Oil Tank: ACR aluminum 4 qts.
Fuel Tank: ACR aluminum

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Special ModsACR had many engineering obstacles to overcome, including the design and construction of an unique and proprietary 6-speed transmission and primary with the Rivera Clutch. The center to center distance is shorter than a stock Sportster!

We found Mike in Chatsworth, California. Here's the dope:

Mike Cook
American Cafe Racers

9422 Irondale Ave
Chatsworth CA 91311
818 534 6838
americancaferacers@earthlink.net

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Riot Act From Holland

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We recently discovered a wonderful connection to the European custom bike scene, Ela Dutch. She’s a photographer and roams all over the world sending us features on some of the finest bikes on the planet. We graciously thank her for her immense support. Here’s the latest, a Netherlands bike and a babe plastered to the side of a gigantic Air Stream outside the Manchester, England show.

It’s sometimes not convenient to interview builders in Holland, but e-mail is a wonderful connection and Piet Hoffman, the master behind Violator Customs, was kind enough to correspond, send me a tech chart, then answer a series of question. Here we go:

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Bikernet: What inspired this motorcycle?

Piet Hoffman:What inspired me, in this bike, was to create the ultimo radical low rider. The bike is naked and clean. It almost looks like an autocad drawing.This bike reflects the specialism of Violator Customs, The Radical Custom Bike.

When you see our bike range before this one, Full Metal Jacket, the Guilty to be White, the Retribution, and the Equator, you can see that this is the style we produce. It’s the modern look, high tech with innovated parts.

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Bikernet: Was a customer behind it?

Piet Hoffman:The bike is already sold in the Netherlands, and the guy is riding like hell. In the foto you can see the owner.

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Bikernet: Tell me about the innovations on the bike, the frame, swingarm, front end, braking system?

Piet Hoffman:The bike is 70% manufactured by ourselves, the frame, wheels, tanks, swingarm, ect.Our recognizable systems are the Deltabox monoswingarm with integrated oil tank. Also the brake system includes a 6-piston caliper on the fork.

The split tanks are also something from us, with an integrated fuel pump.The frame work is done by us, 100% in the house. They’re also for sale as a rolling chassis.The wheels are made from billet material. The style is simple but very clean.

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Bikernet: What about those bars? Can you filter or lane split in your area?

Piet Hoffman:Hahaha, The handlebars are awnsome!!! Yes, it is good ridable and with a twist clutch and throttle. It is very clean.

And fuck the rest on the road, they have to watch out for this Violator!!!!!!!!!!

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Bikernet: Do you have a proportioning valve for the brakes. Do both run off thebrake pedal?

Piet Hoffman:Yes, they are running on one brake system, 70/30 level. The forward controls are designed by ourselves.

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Bikernet: How's Biz?

Piet Hoffman:Business is very good, we export about 60% of our bikes to all countries. We sold one of these bikes in Hawai!!! But also Germany and the middle east (Violator UEA dubai).We are waiting to start in USA.

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Bikernet: What are you plans for this year, new parts, builds, etc?

Piet Hoffman:This year we are building a series of six special limited edition bikes. But also the bike that is going to the World Championship in Sturgis. Plus we are competing in Las Vegas in the Artistry in Iron.

Bikernet: Okay, I give up. Where's the headlight?

Piet Hoffman:No headlight so far.

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Bikernet: Tell me about the details most people miss.

Piet Hoffman:Like what? Everything is on, but less as possible, no mirrors, no headlight, no claxon, no blinkers. Fuck that shit.

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Bikernet: Tell me about riding in the Netherlands? Are the roads cool, thepeople cool, the cops cool? What about the girls?

Piet Hoffman:Riding in the Netherlands is very cool, good roads and less traffic than the USA. Most is allowed. Cops can be shit, but also cool. The people is very enthusiastic and about the girls!!!! Men, when you designed this shit you are “the DON” in Holland.

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Bikernet: Feel free to spill your guts about anything.

Piet Hoffman:Look at the bike, and you can say nothing more.

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BAKER BANNER

BDL

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RIOT ACT TECH SHEET

GENERAL

Builder:Violator Motorcycles
Where: Netherlands
Web Site: www.violator-motorcycles.com
Owner and masterbikebuilder: Piet Hofman

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Year/model: Radical Low Rider
Name of bike:Riot Act
Painter:GL paints Oud beyerland NL
Color:White / titanium

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ENGINE
Model/year:2006
Builder:Engenuity USA
Displacement:evo 147” cui
Horsepower:200+
Carburetor:Mikuni
Air cleaner:Violator
Exhaust:Violator underseat exhaust system
Ignition:Dyna 2000i
Oil pump:Pro flow
Primary cover:BDL black

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TRANSMISSION
Year/model: Baker
Gears:6
Clutch:Hydraulic Baker
Primary drive:BDL Force
Final drive: Beld 1.1/8”

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CHASSIS
Frame:VIOLATOR RADICAL
Rake: 55 DEGREes
Stretch:6-inch
Front forks: Violator / GST nederland
Swingarm: VIOLATOR MONOARM “ VIOLATOR
DELTABOX “ RSD FOR 300/360 TIRE WITH
INTEGRATED OILTANK
Wheelbase: 1969MM
Overall length of Bike : 2500MM
Rear shocks:LEGEND AIR RIDE

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WHEELS
Front wheel (size and make):VIOLATOR 23” X 2.75”
Rear wheel (size and make):VIOLATOR 18” X 12,5”
Front brake: VIOLATOR OUTERDISC 23”
Rear brake:VIOLATOR DISC FOR MONOARM
Front tire (size and make):Avon 23” X 120MM
Rear tire (size and make): Metzler 18” X 300MM
Front fender:NO
Rear fender: VIOLATOR

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ACCESSORIES
Headlight:VIOLATOR
Taillight: LED
Fuel tank/Type & size (Gallons/Liters): DOUBLE TANK
Radical STYLE 3,5 GALLON
Oil tank:INTEGRATED IN MONOARM
Handlebars: VIOLATOR Radical
Seat: Henkie
License bracket: VIOLATOR
Mirrors:never look back
Hand controls:Violator
Foot controls: violator radical

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Violator Motorcycles
Netherlands
www.violator-motorcycles.com
info@violator-motorcycles.com
Owner and masterbikebuilder Piet Hofman
WORLD’S BEST CUSTOMBIKES

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The Wildest Stock Softail Of The Year

The Retro-Modern Cyril Huze Tribut Bike started out life as a 2006 FXST Softail Standard. I took the bike apart completely. I sent the frame, swing arm, oil tank, fenders, gas tank and other pieces out to be stripped of everything. Then, they go to the polishers for polishing, and then to the plater for a shot of nickel, and then copper.

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From the plater, they go back to the polisher for a high luster polish, and then immediately to the powder coater for clear powder coating, to capture the luster as copper starts to turn green fast when exposed to oxygen.

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I ran into problems at this point, because the powder coat was coming out yellow. We had to experiment with the temperature and duration numbers until it came out perfect. We realized that the copper was reflecting the heat back onto the powder coat, overheating it and causing the yellowing.

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It took us four tries until we got the figures right, but each time I had to go through the process of stripping, polishing, re-plating, then polishing before continuing on. This is what you get for doing something new & untried. paint

Once all this was done, it was then off to the painter, for all the paintwork. The painter hadhis hands full already, as I had him painting the wheels, brake calipers, belt buckles (that I converted into Tank Badges), etc.

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The bike has an open belt primary, which I took apart and had copper plated and painted.

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Progressive Airtail Shocks out back, with On-Board Compressor Kit & Progressive Springs out front.

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The bike has internal wiring and internal throttle. The controls are three button OMP units from Cyril Huze. The grips & pegs are Arlen Ness / Battistini pieces which had the copper treatment done to them.

The Velocity stack is from Cyril Huze. Goodson Air Cleaner from Cyril Huze which I copper plated and converted into a horn cover.

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Arlen Ness / Battistini wheel out front which was painted blue in areas. Tires are Metzeler ME880’s. The rear tire is a 210/50ZR-17-78W. Exhaust

The Exhaust system is a Paul Yaffee “Three Shield X Pipe. I had the exhaust stripped, ceramic coated in and out, then powder coated in gloss black on the outside. The heat shields were copper plated.

The crankcase vents are skulls from Joker Machine, which were painted up. The rear license plate / turn signal unit is from Joker Machine, which was painted as well.

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The blond engine has a 1550 big bore kit, with Screamin’ Eagle Jugs. The lower part of the cylinders were powder coated in gloss black to give it that old school ‘70s shovel look. The bike is estimated to have over 100 HP. Though it has been fired up, the bike is brand new with zero KM’s on the clock.

Forward controls are from Harley’s P&A catalogue, as are the fork lowers which feature hidden axles. Seat is from Harley-Davidson, right off their 2007 Softail Custom. The dash is an H-D piece as well.

There is a great deal of colorization on this bike, using red, blue, bone, black, chrome & copper. You can look all day at this bike and you will not find one instance where two pieces of the same color touch one another. It took me three months of charting this out on a spreadsheet to get this accomplished.

This bike was an exercise in colorization, to show Harley-Davidson and perhaps convince them to offer frame colors in the future, like red, blue, bone & copper. They could then create layers of parts that are chrome & red, chrome & blue, chrome & bone as well as copper & red, copper & blue and so on. Right now, all they offer in P&A is chrome & black.

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I used the Harley-Davidson Skull as the main theme, and wanted the bike to look old school 70’s style, thus the name “Retro-Modern”.

I dedicate the bike to Cyril Huze, because anytime I had a problem or a question regarding the parts I purchased from him, he was there for me. Every time I would call, he would put down what he was doing and gave me his undivided attention. Getting this kind treatment & service directly from a master builder like him was an honor.

–Marc Frantz
marc@kitchenerharley.com

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Well, whatta ya tink, pops?

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El Toro

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Roger, the master behind Hawaii’s Kustom Fab pointing out where Darren fucked up the rear fender alignment.

How does a bunch of beach going, wave catching, pineapple eaters, come up with calling their latest project “El Toro?” Well, I guess it all started with the man we built the bike for, “Da Bull,” aka Mel. Mel runs the parts side of the shop and is a partner of Kustomfab. We’re calling this a working bike feature, ‘cause most of the shots were taken during the build process. Fortunately Jim Russi is going to shoot the bike for a national magazine and we’ll add some beauty shots down the road, so hang on for the bling. Wait, there's more. We're shooting El Toro with an island girl for the Girls of Bikernet section of Bandit's Cantina. Don't miss her. In the meantime check this puppy out.

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This bike was planned out over the past couple of years. Mel gathered parts for his bike, then sold them for newer and better stuff. “I guess it’s one of the draw backs of seeing the latest and greatest parts that come out all the time,” said Mel, the parts guy. “It wasn’t until Roger and I starting getting the itch to put this bike together for the Winter Fest Bike show, that we started brainstorming. We had exactly one month to make it happen!”

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That meant they were under the deadling to fab/assemble and paint, which didn’t leave them much of a f***k factor for errors. “This was going to be even more challenging,” Mel said, “because we were going to use new part sources, out of our comfort zone, and we weren’t sure if they would be able to meet our schedule.”

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There’s Darren welding.

Like usual they started by throwing ideas at one another. “We thought out the frame modifications thoroughly,” Mel said. Even though, ultimately, it was a bitch to work out.” They had to give it their Patent K-Fab signature look, which would include a Kool seat mechanism and state-of-the-art design elements and hand fabricated sheet metal. The gas tank would house the fuel pump and all the electrical in a hide-away compartment. The rest of the bike housed some trick details from LED housing on rear fender to LED lights placed in the front of the bike.

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Huh, oh, what did Darren do now?

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”We were going to keep the paint simple,” Mel added, “and let the lines of the bike do the talking.” The seat pan looks a small, but they also made a bolt-addition that makes the ride a lot smoother. The internal throttle and clutch cleaned up the handlebars, while the Auto clutch assembly makes it a breeze to drive. “We also have to give Bandit his Kudos’ for his influence with the Accurate Engineering Pan,” Mel said, “and getting the motor to us in a timely fashion so we were able to complete the bike on time.”

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Da Bull, polishing fins.

”Well let me tell you,” Mel said, “it was worth the long nights and stressful days. The bike turned out better then we thought it would…who needs 3-D cad cams, when you can design things in your head and still make it happen! It’s all good to us, if the final product turns out like this one. Bam!!!”

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Torogilr
Darren tried to tell me she works around the shop. I don't think so.

Girlwiroger29a

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Here's the gang with the girl captured by Agent Zebra in the Cantina. Check it out.

ACCURATE ENG. BANNER BLK

melanddarren68

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KUSTOM FAB EL TORO TECH

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GENERAL
Fabrication: KustomFab
Year and Make: KustomFab
Model: N/A
Assembly by: KustomFab
Time: 1 month
Chroming: Hawaii Plating

Engine44

ENGINE
Year: Accurate Engineering
Model: PanHead
Rebuilder: Berry Wardlaw
Ignition: Mallory
Displacement: 120
Cases: S & S
Heads: S & S

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Lifters:
Carb: S & S
Air cleaner: Velocity Stack
Pipes: K-Fab

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Darren messing with something.

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TRANSMISSION
Modifications:
Year: ‘06 Baker
Shifting: 6-speed
Engine Sprocket: Baker

BAKER BANNER

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PAINTING
Molding: Chris Apeles
Painter: Chris ApelesColor: Black goddamnit

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FRAME
Year: 04
Builder: Yaffe/K-Fab
Type: Double Trouble (Rigid)
Rake: 40 degrees
Stretch: 7-inch
Other: 4 inches Under

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ACCESSORIES
Bars: Yaffe
Risers: N/A
Fenders: D&D/k-FAB
Headlight: Eurocomponents
Taillight: K-Fab
Speedo: N/A

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Rear Pegs: N/A
Electrics: K-FAB
Gas Tank: Indendant/K-Fab
Oil Tank: KustomFab

Taillight

Oil System: K-FAB
Seat: KustomFab/Bob Arkus

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FORKS
Type: Fred’s
Extension: 14 over
Builder: Fred’s
Special Features:

Wheel43

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WHEELS

Front
Size: 21 X 2.15
Hub: PM
Rim: PM

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Rear
Size: 10 X 18
Hub: PM
Rim: PM
Tires: METZLER
Brakes: PM

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riding

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